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FBO DAILY ISSUE OF SEPTEMBER 28, 2002 FBO #0300
SOLICITATION NOTICE

32 -- CNC Machining Center

Notice Date

8/21/2002
 

Notice Type

Solicitation Notice
 

Contracting Office

Department of Justice, Federal Prison Industries/UNICOR, Procurement Branch, 320 First Street, N.W., Washington, DC, 20534
 

ZIP Code

20534
 

Solicitation Number

FN1116-02
 

Response Due

9/5/2002
 

Point of Contact

Moses Pettigrew, Contracting Officer, Phone 202-305-7310, Fax 202-305-7337/7350, - Darlene Robinson, Contracting Officer, Phone 202-305-7314, Fax 202-305-7337/7350,
 

E-Mail Address

mpettigrew@central.unicor.gov, drobins@central.unicor.gov
 

Description

UNICOR intends to enter into a firm fixed price definite delivery definite quantity type contract for an CNC Machining Center. The solicitation number is FN1116 and this solicitation is issued as an Request For Proposal (RFP). This is NOT a brand name requirement for the following equipment: CNC Machining Center Requirements: Center must be designed for heavy duty routing, drilling, and machining of solid wood pieces and flat panels; be manufactured with a triangular steel base; and be designed to ensure vibration-free operation. Machine frame must be rigid, with a fixed arm design. Design must also accommodate high accuracy at travel rates of at least 70 meters/min. Further requirements are as follows: o Square rails w/ double lip dust/grease seal. o Allows Pre-loading. o AC brushless digital servomotor for movement along x-axis. o Precision "Alpha" reduction gear and helicoidal rack and pinion. o "Y" & "Z" axis movement controlled by hardened and ground ball screw(s). o Driven by heavy-duty brushless servomotor. o Heavy duty, digital, programmable solid-state frequency inverter. o Support for programmable speed (RPM) control. o Z-axis presetting. o 2 independent workstations w/ separate vacuum controls. o 2 sets of y-axis stops per zone. o 4 local reference points per zone. o Pneumatic reference pin stops w/ steel through rods. o Laser guided alignment of all linear guides. o Parallel and linear tolerances must be within 0.02 mm per linear meter. o ISO 230-2 compliant testing procedure. o Linear analysis of the axis in terms of avg. unidirectional deviation. o Inversion values. o Repeatability values. o Testing on axis interpolation made w/ Ball-Bar Renishaw system. o Central lubrication system w/ progressive distribution. o Single feeding point for the group of distributors. Working Field Requirements: x-axis 4500 mm (177.2") y-axis 1300 mm (51.2") z-axis 175 mm (6.9") max. pnl thickness 175 mm (6.9") Electrospindle 1400 mm (55.1") Total Axis Stroke Requirements: x-axis 4780mm (188.2") y-axis 1645 mm (64.8") z-axis 250 mm (9.8") Max. Axes Positioning Speed Requirements: x-axis 80 mt/min y-axis 70 mt/min z-axis 15 mt/min Operating Air Pressure 6 bar/90 psi Air Fitting 5/8" Dust Hood Diameter 300 mm Dust Extraction 300-4500 CFM Voltage 220-480/60/3-phase Machine Weight < 5000 kg Machine Safety Requirements: o Front safety mats. o Rear fence and head shroud cover. o Emergency stop buttons. o Safety distance monitors. o Check sensors for vacuum and compressed air level. Additional Equipment Required: o Jig locking device for 2 working areas. o 2 vacuum plugs for each. o Air conditioning and pressurization system for electrical cabinet. o Central extraction group w/ 3-way automatic partial selection system. o 4 working areas in "Y" with work stops and 4 foot pedals. o 8 panel support. o 1400 mm long w/ pneumatic clamping on each running guide in "X". o 16 vacuum cups (162 x 155 mm, 115 mm dia.) o w/ pneumatic locking. o Must support manual positioning and pneumatic locking. o 16 vacuum cups (88 x 155 mm, 70 mm dia.) o w/ pneumatic locking. o Must support manual positioning and pneumatic locking. o Prearrangement for horizontal pneumatic pushers and/or vertical clamps. o Panel lifting unit w/ 4 Teflon support bars w/ pneumatic movement, mounted on the side of the panel supports. o 100 mt3/hr vacuum pump. o Rotating pump w/ vanes for generating vacuum. o Extraction capacity of at least 100 mt3/hr. o 2.2 kW electric motor coupled by means of joint. o Boring Head: o 21 spindles w/ vertical outlets (32 mm pitch, 11 on x-axis/10 on y-axis) o 3-double outlet horizontal heads (32 mm pitch) positioned by x-axis. o 1-double outlet horizontal head positioned by y-axis. o Working Units: o Front electrospindle (10.3 kW, 14 HP, HSK-F63 system). o Inverter-driven electrical power. o Asynchronous 3-phase 4-pole motor. o 10.3 kW, 14 HP, 18000-rpm maximum power. o Re-circulating liquid cooling system. o 10-position rotary tool changer for electrospindle. o Motorized and managed by CNC. o Must allow tool change w-out interrupting working cycle. o 8 cone RH rotation for electrospindle w/ attachment from 3 to 26 m dia. o 2 cone LH rotation for electrospindle w/ attachment from 3 to 26 m dia. o 10 collets. o Saw/router unit w/ horizontal outlet, pneumatic rotation 0-90? (X-Y) by control. o Vertical movement on linear guides w/ pneumatic downstroke pre-selection. o Attachment for routing tool or threaded ring nut for mounting blade (max. dia. 180 mm) o 24000 rpm ceramic bearing kit for 9.2 kW (12.5 HP) / 10.3 kW (14 HP) electrospindle. o Cooling system for electrospindle. o Refrigerating unit and pump. o 11 kW multi-function digital inverter for controlling all units on machine. o Belt conveyor for chip evacuation w/ outfeed on the RH side. o Symbol scanner w/ power supply and 10 ft cable. o Wincode software. o Software Requirements: o AutoCAD Software. o Custom barcode label production software. o PC Numerical Control System; o W/ Genesis Software. o Windows NT 32 bit operating system. o Panel programming Editor: o Programming of single and multiple drills, fitting drills, and drills on the horizontal side. o Programming, on 3 Cartesian axes, of linear, circular, and oval routings. o Chamfering and connection programming w/ automatic change of speed. o Programming of grooving and routings always oriented in respect to the z vertical axis and in respect to an axis perpendicular to the z axis. o Tool radius programming w/ automatic correction. o Parametric programming w/ possibility to associate up to 111 parameters. o Programming w/ mathematical, trigonometric, inverse trig., transcendental, and logical instructions. o Programming of conditioned programs skipping. o Programming of origins in respect to the work piece. o Incremental or absolute programming. o Programming of sub-programs w/ possibility of multiplication mirroring and rotation of the above. o Management of up to 160 tools. o In-line recall of machine set-up and tools specs. o Graphic helps for all processes. o Evaluation of the theoretical and real execution time. o Possibility to print ISO codes or graphic print. o Possibility to exclude selected types of processing. o Execution of single programs repeatable up to 9,999,999 times and lists w/ sequences of 16,000 programs repeatable up to 9,999 times. o Optimizer of the tool path w/ the possibility to choose priority of processing. o Automatic reduction of the feeding speed in relation to the inverter?s absorption. o Visualization of the rpm and absorbed current. o Tools archive w/ possibility to set parameters for 200 types of tools and draw visual icons for tool shapes. o Manual and machine diagnostic functions in real time. o Logic status analyzer and oscilloscope function. o Importation of ISO text files. o Positioning of panel support and vacuum cups. o Axes speed control during interpolation and variable speed rotation for spindle from 0 to 100% by means of potentiometer. o Hardware Requirements: o Personal Computer: o Intel Processor. o 128 KB cache memory. o 8.4 Gb Hard disk. o 64 Mb RAM. o 3 1/2 Floppy Disk. o CD ROM 32x. o 15? color screen. o 2 I/F serial ports. o Parallel I/F. o Integrated modem. o Ethernet card. o Installation: o Supervision of installation by a qualified technician is required. o On-site training (max. 5-days) o UNICOR will be responsible for the following: o Site preparation. o Damage inspection upon delivery. o Unloading, uncrating, & cleaning. o Positioning equipment at final location. o Connecting proper air, dust, and electrical. 1. Machinery to be delivered FOB Destination FCI Ashland, KY. Delivery is 60 days after receipt of contract/delivery order. This is a full and open competitive Request for Proposal for an CNC Machining Center. Offerors are advised that the Government intends to evaluate offers and award on an all or none basis. Offers shall submit signed and dated offers to UNICOR, Office Furniture Business Group, 320 First Street NW, 400 Building, 7th Floor, Washington, DC 20534, ATTN: Bid Custodian. Offers received after the exact time and date specified will not be considered. The Government will award a contract resulting from this solicitation to the responsible offeror whose offer conforming to the solicitation will be most advantageous to the Government, price and other factors considered. The following factors shall be used to evaluate proposals: price and past performance. Variation in quantity is +/- 0%. This is a best value procurement. Solicitations may also be obtained from our website at www.unicor.gov/procurement/profurniture.htm. Additional information and specifications will be provided in solicitation document. All responsible offerors may submit an offer which will be considered. All offerors quoting on this requirement shall provide descriptive literature of the machinery they propose with proposal by the closing date of the solicitation document. Descriptive literature must be provided with proposal for offerors to be considered for award. A written notice of award or acceptance of an offer will be mailed or otherwise furnished to the successful offeror within the time for acceptance specified in the offer, shall result in a binding contract without further action by either party. For information regarding this solicitation contact the Contracting Officer Mr. Moses Pettigrew at 202-305-7310. Additional information is available in the solicitation document. No copies of the solicitation will be mailed. Offerors may receive a copy of the solicitation by also logging onto UNICOR=S webpage at www.UNICOR.gov/procurement. NOTE: THIS NOTICE WAS NOT POSTED TO FEDBIZOPPS.GOV ON THE DATE INDICATED IN THE NOTICE ITSELF (21-AUG-2002). IT ACTUALLY FIRST APPEARED ON THE FEDBIZOPPS SYSTEM ON 26-SEP-2002. PLEASE CONTACT fbo.support@gsa.gov REGARDING THIS ISSUE.
 

Web Link

Link to FedBizOpps document.
(http://www.eps.gov/spg/DOJ/FPI-UNICOR/MMB/FN1116-02/listing.html)
 

Place of Performance

Address: UNICOR, FCI Ashland. Federal Prison Industries Warehouse State Route 716 Ashland, KY

Zip Code: 41101

Country: USA
 

Record

SN00177147-F 20020928/020926221142 (fbodaily.com)
 

Source

FedBizOpps.gov Link to This Notice
(may not be valid after Archive Date)

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