Loren Data's SAM Daily™

FBO DAILY ISSUE OF SEPTEMBER 28, 2002 FBO #0300
SOLICITATION NOTICE

32 -- Single-Sided Edgebanding Machine

Notice Date

8/22/2002
 

Notice Type

Solicitation Notice
 

Contracting Office

Department of Justice, Federal Prison Industries/UNICOR, Procurement Branch, 320 First Street, N.W., Washington, DC, 20534
 

ZIP Code

20534
 

Solicitation Number

FN1117-02
 

Response Due

9/6/2002
 

Point of Contact

Moses Pettigrew, Contracting Officer, Phone 202-305-7310, Fax 202-305-7337/7350, - Darlene Robinson, Contracting Officer, Phone 202-305-7314, Fax 202-305-7337/7350,
 

E-Mail Address

mpettigrew@central.unicor.gov, drobins@central.unicor.gov
 

Description

UNICOR intends to enter into a firm fixed price definite delivery definite quantity type contract for an Single Sided Edgebanding Machine. The solicitation number is FN1117 and this solicitation is issued as an Request For Proposal (RFP). This is NOT a brand name requirement for the following equipment: Item: Single-Sided Edgebanding Machine Requirements: Machine base must be manufactured with a continuous machine frame, off-trim collection channel, and automatic feed track system, feed chain with 80mm wide chain plates, vulcanized rubber inserts, and centralized lubrication. Unit must support both PUR and PVA adhesive application systems (see detailed specifications, pages 2 and 3). Top pressure beam must include doublewide compound v belt, motorized height adjustment for variable panel thickness, and a digital counter. Upper working heads of workstations must be linked to top pressure beam for automatic adjustment to panel thickness. Outboard panel support must have an extendible roller track (to 800mm). Technical Specifications: Working level 950 mm (37-13/32") Min. working width w/ thickness 22 mm (7/8") 55 mm (2-5/32) w/ thickness 60 mm (2-3/8") 100 mm (3-15/16") Panel overhang 30 mm (1-1/8?) Work piece thickness min. 12 mm (15/32") max. 60 mm (2-3/8") Edge thickness strips 0.4 mm to 20 mm (0.16" to 25/32") coils 0.3 mm to 3 mm (0.12" to 1/8") Processing limits strips 900 mm2 (1.39 in2) coils 135 mm2 (0.19 in2) Operating voltage *480 volt 3-phase, 60 cycle Control voltage 24 volt Machine paint color gray RDS 240 80 05 Variable feed speed 18 M/min to 24 M/min (59 ft/min to 78 ft/min) Additional Requirements: o Adjustable Infeed Fence with digital mechanical counter. o Pre-milling Unit: o With 2 motors (3kW, 150 cycle, 9000 rpm) o For max. tool diameter of 125 mm (4-15/16") o Equipped with trimming column. o 2 horizontal and cross slides w/ spindle adj. o Electro-pneumatic horizontal jump movement of 1st motor. o 2 dust extraction hoods. o Air jet for panel cleaning. o W/ 2 DIA jointing heads (125 x 35 x 30mm, DKN, z = 2 x 3) o Max. workpiece thickness 30 mm. o Electronic frequency invertor for control of RPM and braking. o Noise Protection Stepped: o For pre-trimming unit. o Must allow for inlay of long strips. o Centralized dust extraction port o Panel Pre-Heater with quartz lamp for heating substrate edge before glue application. o Equipment must allow for both PUR and PVA adhesive application: o PUR Adhesive applicator o At least 20 meters/minute o Tank System: o 12 kg /26 lb tank capacity. o 6 kg / 13 lb per hour melt rate. o Manual/Auto temp setback. o Sequential Startup. o Over-temperature Warning. o Low-temperature Warning. o Under-temperature Warning. o 300? F Over-temperature thermostat. o Parent machine pump interlock. o 24-hour gas supply. o AC drive w/ RPM readout. o Key-to-line capability. o 230 VAC, 30 Delta. o Adj. Edgebanding Gun: o 230 VAC, 10 mm - 60 mm. o Hose, Auto, 5/8, 8 ft, HF, 230 V, T. o Pattern Controller w/ operator panel & I/O option, 24 VDC. o Universal 24-volt power supply. o Differential Encoder, 500 Pulse, 3/8" shaft. o .5 meter friction meter. o Encoder cable w/ single output 9.1 meters. o Diffuse-Reflective photosensor. o Bifurcated fiber optic cable. o Quick Melt Gluing Unit (PVA): o Must allow quick heat-up times and color changes. o Digitally displayed thermostat for both upper and lower unit, along with heated glue roller to allow precise control of temp. o Individual adj. For front and rear glue gates. o Upper reservoir for glue granules. o 34 mm dia. glue roller. o Automatic control of glue level. o Glue Roller Drive must thermostatically control activation when lower unit reaches melting temperature while feed track is stopped. o Clamping Device for Glue Pot: o Electro-pneumatic clamping of glue applicator at trailing edge of panel. o Glue Container Back-off. o Magazine with Single Coil Horizontal Table: o Capable of running coiled material, strips, and solid wood bands. o Infeed angle 8F. o Edge thickness 0.4 mm to 20 mm (0.016" to 25/32") o Edge height 12 mm to 65 mm (15/32" to 2-9/16") o Processing limits 900 mm" (1.39 in") o Min. edge length 260 mm (10-1/4") o Clipping Unit: o Max edge thickness 3.5 mm (0.14") o Max edge height 65 mm (2-9/16") o PVC processing limits 135 mm2 (0.19 in2) o Veneer processing limits 100 mm? (0.15 in2) o Max. roll diameter 900 mm (35-7/16") o Magazine Height Adjustment: o W/ threaded spindle adj. and digital readout. o Adj. +/- 10 mm (+/- 13/32") o Pressure Zone for Gluing Section Type C: o 1 driven pressure roller 160mm in diameter. o 6 secondary pressure rollers 70mm in diameter. o W/ pneumatic pressure control for straight edges. o Centralized manual adj. for edgeband thickness w/ digital mechanical counter. o Snipping Unit: o W/ two motors (0.4kW, 200 cycle, 12000 rpm) o Self-aligning ball slides and rails. o Manual resetting adj. for chamfer to straight snipping. o Edge thickness straight max. 20 mm - chamfer max. 3 mm. o Max. edge height 65 mm. o W/ 2 TCT saws (120 mm x 3.2 mm, z = 20) o Adjustment Chamfer, Straight w/ manual motor adj. o Top & Bottom Flush Trimming Unit: o Motors positioned one above the other (1.5 kW, 200 cycle, 12000 rpm) o +/- 1F angle adj. o W/ 2 carbide-tipped trimming cutters (70 mm x 25 mm, HSK 25, z = 4) o Motors running against direction of feed. o Motors manually adj. w/ digital mech. Counters. o Height adj. w/ top pressure beam. o Electronic freq. invertor for control of RPM and braking. o Top & Bottom Bevel Trimming Unit: o Motors positioned each side of column (0.4 kW, 200 cycle, 12000 rpm). o Max panel thickness 60 mm. o 0.F to 30F tilting range. o W/ 2 replaceable insert trimming cutters (70 mm x 14.3 mm, HSK 25, z = 4) o Motors running against direction of feed. o Motors and side copy wheels manually adj. w/ digital mech. counters. o Height adj. w/ top pressure beam. o W/ quick disconnect electrical plugs for both motors. o Electronic freq. invertor for control of RPM and braking. o Profile Trimming Unit: o Cross processing of postformed/softformed parts on leading and trailing edges. o Adj. device w/ manual8-fold turret stop. o W/ 4 motors (0.04 kW, 200 cycle, 12000 rpm). o Max. edge thickness 6 mm. o Max. panel thickness 40 mm w/ processing, 60 mm w-out processing. o Min. panel length 120 mm, single-sided. o W/ quick motor change device. o Equipped w/ tool chuck. o Panel spacing at 20 M/min, approx. 600 mm. o W-out tooling. o Electronic freq. invertor for control of RPM and braking. o Pneumatic Adj. for Profile Trimming Unit. o At least 530 mm available for latter additions. o Noise Reduction Enclosure. o W/ centralized dust extraction ports. o Illuminated, w/ viewing windows. o Profile Scraping Unit: o Tracing from top, bottom and side. o Pneumatically controlled blowing nozzles. o Max edge thickness 3 mm. o Panel thickness 12 mm to 60 mm. o Laterally adj. by 50 mm o Collection box for PVC shavings. o Height adj. w/ top pressure beam. o Manually adj. w/ digital mechanical counters. o Pneumatic Adj for Profile Scraping Unit. o At least 250 mm available for latter additions. o Top & Bottom Edge Buffing Unit w/ Oscillation. o W/ 2 motors (0.25 kW, 60 cycle, 2850 rpm). o Max panel thickness 60 mm. o W/ vertical, horizontal and angle adj. o Equipped w/ 2 cloth buffing wheels" o 150 mm x 50 mm x 25 mm. o Electronic Control: o W/ programmable memory. o Input/output indicator. o Integrated line control for remote control of processing units. o Multi-tasking control of PLC. o Pre-Heating Station for Gluing Unit: o Capable of holding at least 2 glue tank front parts on separate bases. o Electronic temp. adj. o Glue Tank Front Part. o Quick-Change Unit: o 1 trim motor (0.4 kW, 200 cycle, 12000 rpm). o w/ electrical plug type connection and quick coupling mounting plate. o Radius Cutter: o Carbide inserts. o 70 mm, HSK 25, z = 4. o Radius min. r = 2 mm (3/32") to max. r = 3 mm (1/8"). o Profile Knife for Scraping Unit: o For radii r = 2 to r = 6 mm. o Chamfer Knife for Scraping Unit. o Semi-automatic Outboard Grooving Station. o Powered movement of unit into & out of working position. o Manual control of unit w/ mech. digital readout. o Full-automatic Outboard Grooving Station. o Programmable. o Manual control of unit w/ mech. digital readout. o 230 volt input - 480 volt output Transformer. o Panel Return Conveyor: o 1-person operation. o Max panel size 2200 mm x 1000 mm x 50 mm w-out panel turning. o Max panel size 2000 mm x 600 mm x 50 mm w/ panel turning. o Max panel weight 50 Kg w-out turning, 30 Kg w/ turning. o Monitor Input: o Hardware Requirements: o Industrial computer, w/ 16 Mbyte RAM. o 1 PCMCIA storage card, 170 Mbyte storage. o 1 open slot for spare PCMCIA storage card. o Multi-tasking real time OS-9, w/ Windows style display system. o Windows-standard menu for program selection. o Menu-driven program generation. o VME-Bus for PLC. o 10.4? LCD flat panel display. o Network compatible. o Telephone diagnostics. o Line control data transmission via fiber optic cables. o Software Requirements: o Simple programming of operation programs. o Offset allowance for compensation of tool wear in conjunction w/ stepless axes. o Production according to operation programs. o PLC ladder diagrams can be displayed on machine monitor. o Modem available for remote diagnostics. o Installation: o Installation by a qualified service representative will be required. o Including: o Assembly of the machine to the "ready to run" state. o Testing and adjusting as needed. o Demonstrate operation to local personnel and review documentation. o Not including: o Site preparation. o Masonry work. o Running electrical, pneumatic, or dust services to site. o Off-loading and positioning. o Moving or modifying existing machinery. ALL SHIPMENTS MUST CONTAIN A CERTIFICATE OF CONFORMANCE. Packaging and Marking Preservation, packaging, and marking for all items covered by this contract shall be in accordance with commercial practice and adequate to insure acceptance by common carrier and safe arrival at destination. The contract number should be on or adjacent to the exterior shipping label. Each package received must be marked for type and quantity. A Certificate of Conformance must accompany each shipment. Delivery can be made at the Unicor Warehouse between the hours of 7:30 a.m. and 3:00 p.m., notwithstanding Institution Emergencies or Federal Holidays. All shipments should be labeled as follows: a. Vendor Name b. Purchase Order Number and Contract Number c. Item Description d. Item quantity and weight e. Other pertinent information 1. Machinery to be delivered FOB Destination FCI Ashland, KY. Delivery is 60 days after receipt of contract/delivery order. This is a full and open competitive Request for Proposal for an Single-Sided Edgebanding Machine. Offerors are advised that the Government intends to evaluate offers and award on an all or none basis. Offers shall submit signed and dated offers to UNICOR, Office Furniture Business Group, 320 First Street NW, 400 Building, 7th Floor, Washington, DC 20534, ATTN: Bid Custodian. Offers received after the exact time and date specified will not be considered. The Government will award a contract resulting from this solicitation to the responsible offeror whose offer conforming to the solicitation will be most advantageous to the Government, price and other factors considered. The following factors shall be used to evaluate proposals: price and past performance. Variation in quantity is +/- 0%. This is a best value procurement. Solicitations may also be obtained from our website at www.unicor.gov/procurement/profurniture.htm. Additional information and specifications will be provided in solicitation document. All responsible offerors may submit an offer which will be considered. All offerors quoting on this requirement shall provide descriptive literature of the machinery they propose with proposal by the closing date of the solicitation document. Descriptive literature must be provided with proposal for offerors to be considered for award. A written notice of award or acceptance of an offer will be mailed or otherwise furnished to the successful offeror within the time for acceptance specified in the offer, shall result in a binding contract without further action by either party. For information regarding this solicitation contact the Contracting Officer Mr. Moses Pettigrew at 202-305-7310. Additional information is available in the solicitation document. No copies of the solicitation will be mailed. Offerors may receive a copy of the solicitation by also logging onto UNICOR=S webpage at www.UNICOR.gov/procurement. NOTE: THIS NOTICE WAS NOT POSTED TO FEDBIZOPPS.GOV ON THE DATE INDICATED IN THE NOTICE ITSELF (22-AUG-2002). IT ACTUALLY FIRST APPEARED ON THE FEDBIZOPPS SYSTEM ON 26-SEP-2002. PLEASE CONTACT fbo.support@gsa.gov REGARDING THIS ISSUE.
 

Web Link

Link to FedBizOpps document.
(http://www.eps.gov/spg/DOJ/FPI-UNICOR/MMB/FN1117-02/listing.html)
 

Place of Performance

Address: UNICOR Ashland, Federal Prison Industries Warehouse State Route 716 Ashland, KY

Zip Code: 41101

Country: USA
 

Record

SN00177148-F 20020928/020926221143 (fbodaily.com)
 

Source

FedBizOpps.gov Link to This Notice
(may not be valid after Archive Date)

---

| FSG Index  |  This Issue's Index  |  Today's FBO Daily Index Page |