Loren Data's SAM Daily™

FBO DAILY ISSUE OF SEPTEMBER 17, 2005 FBO #1391
MODIFICATION

A -- Low Cost Ferroelectric Phase Shifters for Phased Arrays Clarification to BAA DAAB07-03-R-P650, Topic S0401

Notice Date

1/20/2004
 

Notice Type

Modification
 

Contracting Office

US Army Communications-Electronics Command, CECOM Acquisition Center - DAAB07, ATTN: AMSEL-AC, Building 1208, Fort Monmouth, NJ 07703-5008
 

ZIP Code

07703-5008
 

Solicitation Number

DAAB07-03-R-P650
 

Response Due

3/5/2004
 

Archive Date

10/19/2005
 

Point of Contact

Charles Ade, (732) 427-1334
 

E-Mail Address

US Army Communications-Electronics Command, CECOM Acquisition Center - DAAB07
(charles.ade@mail1.monmouth.army.mil)
 

Small Business Set-Aside

N/A
 

Description

Low Cost Ferroelectric Phase Shifters for Phased Arrays Clarification to BAA DAAB07-03-R-P650, Topic S0401 See the US Army CECOM Army Single Face to Industry (ASFI) website at abob.monmouth.army.mil under BAA DAAB07-03-R-P650, Topic S0401, Amendment A00006 MS Word attachment for fine details or clarifications to the description of this Topic reflected below. 1.1 ARMY NEED: The Army is pursuing technologies to meet transformation goals of a lighter, faster, more lethal force with integrated on-the-move communications from sensor to shooter. Affordable Phased Arrays provide the means for this high data rate, B eyond-Line-of-Sight (BLOS), on-the-move communications. The Army Objective Force and Transformational Communications Architecture require small, low profile, affordable, mobile SATCOM terminals. The major contributor to the cost of phased array antennas i s the current high cost ($50-100) of packaged Monolithic Microwave Integrated Circuit (MMIC) phase shifters. Ferroelectric phase shifters provide a low cost option for these costly items. The successful completion of this ManTech program will result in a cost reduction of up to 33% for SATCOM and UAV phased arrays for FCS and WIN-T operating in the K, Ka and Q frequency bands. PM efforts affected include the WIN-T communications vehicle an d PM WIN-T Multifunction Integrated SATCOM Terminal (MIST). Neither of these efforts will be able to utilize phased array antenna systems without the cost reductions provided by this ManTech program. 1.2 TECHNICAL CONCEPT: This ManTech program leverages and builds upon DARPA, ARL and CECOM programs addressing the development of ferroelectric phase shifters. Specific programs include the DARPA Frequency Agile Materials for Electronics (FAME) program, the ARL SBIR program for development of ferroelectric phase shifters, and a subcontract for ferroelectric phase shifters under the CECOM DUST (Dual Use Science & Technology) program for low cost phased arrays (STO IV.G.07, Antennas Across the Spectrum and STO IIII.C4.2001.02, Advanced Antennas). These efforts, however, only address the initial development of ferroelectric phase shifters. This ManTech program is expected to reduce costs by establishing cost effective manufacturing methods and techniques of fabrication and packaging. Specific goals of this ManTech program are to: · Improve device design and fabrication processes · Reduce device application voltage · Reduce loss of ferroelectric devices from 9 dB to 5 dB · Develop low cost packaging techniques · Package-less solder bump bonded ferroelectric phase shifter · Increase operational lifetime to 20 years · Reduce phase shifter device cost from $50 to $10. 1.3 BENEFITS: This effort will yield significantly less expensive (from $50 to $10) phase shifters for phased array antennas. Additionally, it will identify potential low-cost technologies for robust, mobile, embedded antenna systems that can replace t he current high-cost solutions. These cost reductions will help reduce antenna costs to a level where it becomes practical to utilize these antennas extensively in tactical communications systems. The ultimate goal of this ManTech program is to make the procurement costs of Phased Array Antenna systems feasible for the WIN-T and FCS communications architectures (including FCS UoA (Unit of Action) and UoE (Unit of Employment) vehicles with embedded SATCOM). These antenna systems will provide a new high da ta rate, On-The-Move communications capability via Satellites and Unmanned Aerial Vehicles. (This capability is specifically addressed in the WIN-T ORD and the FCS Block II requirements.) Affordable phased array antennas are a key component of the Transf ormation Communications (TC) terminal technology insertion/phasing plans. As part of TCS, the Transformational SATCOM (TSAT) terminals include the technology insertion of phased array antennas in the 2005 - 2009 time frame. Having phased array antennas in these terminals will increase communications capability and decrease the probability of enemy detection/identification because of their smaller, conformal profile. This ManTech program will develop low cost materials, novel techniques and manufacturing processes that can be applied to high volume production of ferroelectric materials/devices for phased array antennas. The On-the-Move SATCOM and UAV communication systems enabled by this program represent a new and unique communication system for the FCS Warfighter in the field. The use of the ferroelectric phase shifters will reduce the size, weight and power consumptio n of phased array antennas. Reliability is also expected to increase, although system reliability will still be limited by performance of MMIC power amplifiers. (There are concurrent efforts to address this component.) 2.1 SCHEDULE: This effort will start in FY 04 since the technology is mature enough to enter the ManTech program. The first set of ferroelectric phase shifter device samples are required no later than six months from the start of the program. Four addit ional sets of samples are required at 6-month intervals (total of five (5) sets). This allows time for analyzing each batch and modifying the design and manufacturing processes to overcome problems. Initial samples will be for the 18.5 to 21.2 GHz freque ncy range, followed by samples at 27.5 to 31 GHz and 43.5 to 45.5 GHz. These frequency ranges are those required by PM WIN-T and FCS for use with Global Broadcast System, Wideband Gapfiller, MILSTAR and Advanced EHF satellites. Packaging issues are addre ssed from the outset (and throughout the duration) of the program. Advances in design and manufacturing processes must justifiably result in reduced loss, increased reliability and yield, and lower phase shifter cost. Reliability testing will be conducte d on all samples. Benchmark testing procedures will be developed to demonstrate and compare the performance of the actual ferroelectric components against predefined goals for performance, yield, reliability and operational lifetime. Please note that dur ing the sample device testing sequence, devices will be randomly selected, enclosed in suitable packages, tested and analyzed. 2.2 PERFORMANCE: Improved performance is an integral part of this program. Note: Failure to meet the goals established in this SOW may lead to reduced funding for the ManTech program. The following are the performance requirements which are required to be reported to US Army R&D Command on a quarterly basis: FY05 FY06 FY07 FY08 1Q 2Q 3Q 4Q Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q • Loss 9dB 7dB 6dB 5dB • • Yield 35% 50% 60% 80% • • Cost $50 $30 $15 $10 2.3 Electrical Requirements: • Loss – 18.5 - 21.2 GHz 3.0-5.0 dB max – 27.5 - 31.0GHz 3.5-5.5 dB max – 43.5 - 45.5 GHz 4.0-6.0 dB max • Return Loss 15 dB min • Isolation 15 dB min • Input/Output 50 ohm microstrip • Maximum Phase Shift 400 degrees min • Phase Variation over temp, voltage Less than 11 degrees • Loss variation over temp, voltage Less than 3 dB • RF Power Handling Capability 100 mw Watt CW • Switching Speed Less than 300 nanosecond • Total Settling Time Less than 1 microsecond • Activation Voltage Less than 30 Volts • Power Consumption Less than 4 mW • Switching Hot (RF applied) • Intermodulation Distortion -22dBc • Size 0.8 x 1.7 mm max • Operational Lifetime Less than 20 years 2.4 Test Methods (per MIL-STD 883E and MIL-PRF-38535J): • Screen – Vi sual Inspection M2010 – Physical Dimensions M2016 – Stabilization Bake M1008 Cond B, non-operating – Thermal Shock M1011.9 Cond B -55oC to + 125oC – Constant Acceleration M2001.2 15,000G, Y1 axis only – Serialization • Interim (Pre Burn-In) Electrical Parameters – Loss vs voltage -55oC, +25oC, +85oC – Phase Shift vs Voltage -55oC, +25oC, +85oC • Burn-In M1015.9 Cond B • • Interim (Post Burn-In) Electrical Parameters – Loss vs voltage -55oC, +25oC, +85oC – Phase Shift vs Voltage -55oC, +25oC, +85oC • Percent Defective Allowable 5%, all lots · Group A Electrical Tests · Static -55oC, +25oC, +85oC • Input/Output Return Loss • Input/Output Impedance • Maximum Phase Shift • Activation Voltage Dynamic -55oC, +25oC, +85oC • Loss vs Voltage • Phase Shift vs Voltage • Switching Speed • Settling Time • Power Consumption • Power Handling Capability • Switching Speed • Intermodulation Distortion · Seal M1014 · External Visual M2009 • Group B Tests – Resistance to Solvents M2015 – Bond Strength M2011 – Die Shear Strength M2019 – Solderability M2003 • Group C Tests – Life M1016 TBD* Hours @ +TBDoC 100 mw min RF power – End-point electrical parameters * Accelerated life test conditions will be proposed/developed by the offeror and approved by the Government to justify 20-year operational lifetime. NOTE: The manufacturer should identify which tests are applicable to guarantee the quality and reliability of the associated technology or end product and may elect to eliminate, add or modify testing (with the agreement of the Government) based on suppor ting data that indicates that the change is justified. 2.5 DELIVERABLES- PHASE SHIFTER DEVICE QUANTITIES: 18.5 – 21.2 GHz 27.5 – 31 GHz 43.5 – 45.5 GHz • Delivery #1 50 • Delivery #2 50 • Delivery #3 50 • Delivery #4 50 • Delivery #5 300 300 300 *All sample devices from mixed wafers and lots **Samples quantities do not include life test units 3.1 MEETINGS AND REVIEWS Program Kickoff/Requirements Review 1 month DAC Quarterly Reviews (11 ea) 3 months DAC Informal Technical Interchange Mtg (TIM) As Required Final Program Review 36 months DAC 3.2 REPORTS (all in contractor format approved by the Government) Quarterly Progress Reports SRR and Quarterly Review Documentation Ferroelectric Phase Shifter Specification 6 month DAC (draft) 30 months DAC Final Drawings 6 months DAC (draft) 30 months DAC Final Engineering Sample Test Plan 6 months DAC 12 months DAC 18 months DAC Confirmatory Sample Test Plan 24 months DAC Engineering Sample Test Report 9 months DAC 15 months DAC 21 months DAC Confirmatory Sample Test Report 36 months DAC Process Flow Chart/Detailed Description 6 months DAC (draft) 30 months DAC PERT Chart 3 months DAC, quarterly Still Photo Coverage 4.1 PROPOSAL REQUIREMEMTS: The following additional information supplements the basic requirements contained in the BAA. The combined technical and cost proposal is limited to a maximum of 75 pages. Proposals are due 45 days from the date of publication of this clarification. – Title Page – Table of Contents – Introduction – Company Structure – Company Capabilities – Programs Relevant to this Solicitation – Understanding of the Manufacturing Technology Program vs a Device Development Program – Detailed Phase Shifter Design – Detailed Phased Shifter Packaging – Demonstrated Phase Shifter Electrical and Environmental Performance – Current manufacturing yield – Manufacturing Process Flow – Lifetime performance and current limiting factors – Plan to Achieve required lifetime and performance – Program Risk and methods of risk mitigation – Estimated Cost of ManTech Program – ManTech program cost drivers – Design to Unit Production Cost for Phase Shifter – Schedule – Reporting – Deliverables – Personnel – Project Structure* – Subcontracts/Teaming, if any See the US Army CECOM Army Single Face to Industry (ASFI) website at abob.monmouth.army.mil for further details or clarifications to this description of this Topic. NOTE: THIS NOTICE MAY HAVE POSTED ON WWW.FEDBIZOPPS.GOV ON THE DATE INDICATED IN THE NOTICE ITSELF (20-JAN-2004). IT ACTUALLY APPEARED OR REAPPEARED ON THE FEDBIZOPPS SYSTEM ON 15-SEP-2005, BUT REAPPEARED IN THE FTP FEED FOR THIS POSTING DATE. PLEASE CONTACT fbo.support@gsa.gov REGARDING THIS ISSUE.
 

Web Link

Link to FedBizOpps document.
(http://www.eps.gov/spg/USA/USAMC/DAAB07/DAAB07-03-R-P650/listing.html)
 

Place of Performance

Address: US Army Communications-Electronics Command, CECOM Acquisition Center - DAAB07 ATTN: AMSEL-AC, Building 1208 Fort Monmouth NJ

Zip Code: 07703-5008

Country: US
 

Record

SN00896826-F 20050917/050915213440 (fbodaily.com)
 

Source

FedBizOpps.gov Link to This Notice
(may not be valid after Archive Date)

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