Loren Data's SAM Daily™

FBO DAILY ISSUE OF FEBRUARY 12, 2010 FBO #3002
SOLICITATION NOTICE

Z -- BRA Drum Dryers & Evaporator Removal, ECP-1706 - Solicitation

Notice Date

2/10/2010
 

Notice Type

Combined Synopsis/Solicitation
 

NAICS

236210 — Industrial Building Construction
 

Contracting Office

Department of the Army, U. S. Army Materiel Command, Anniston Chemical Agent Disposal Facility (ANCDF), 3580 MORRISVILLE ROAD, Anniston, Alabama, 36201, United States
 

ZIP Code

36201
 

Solicitation Number

ANCDF-IFB-W10-0976
 

Archive Date

3/25/2010
 

Point of Contact

John Danielson, Phone: 2562380721 x 183
 

E-Mail Address

john.danielson@wancdf.com
(john.danielson@wancdf.com)
 

Small Business Set-Aside

N/A
 

Description

Solicitation Provide all labor, materials, tools, equipment, and supervision required to remove the dryers BRA-DDYR-101/102, evaporator BRA-EVAP-101, and separator BRA-SEPA-105, including selected support structures and foundations, all related pumps, piping, ductwork, conduit, wire, cable, panel boards, lighting, etc. in the Brine Reduction Area (BRA) 23-103, The work also included removal of related ducts and selected support structure in Boiler Room 55-102. •1.1 General: Disassemble and remove the BRA equipment from the concrete slab of PMB in a safe manner once all the services have been removed using the following Order of Demolition: Electrical Work: •1.2 Determinate power and control cables. Remove conduits and pull cables back to the cable tray rolled up with the original labeled ID # on the cable end, together with the cable ends insulated for the Drum Dryer and Evaporator Skids by performing the steps in section 1.2. •1.2.1 With BRA-MCC-101, BRA-MCC-102 and BRA-EVAP-101 locked out @ SPS-MCC-113 & SPS-MCC-114. (See SK07-AN-2-E-902-SC and SK09-AN-2-E-903-SC) also Refer to SK03-AN-2-E-648-1-SC and SK05-AN-2-E-648-2-SC. •1.2.1.1. Remove feeder (P-902) from BRA-MCC-101 back to the cable tray, insulate ends and label "Abandoned in Place". Remove feeder (P-902) from SPS-MCC-113 cubical, tape conductors with insulating tape and mark "Abandoned in Place". Tie wrap P-902 in MCC gutter. •1.2.1.2. Remove feeder (P-922) from BRA-MCC-102 back to the cable tray, insulate ends and label "Abandoned in Place". Remove feeder (P-922) from SPS-MCC-114 cubical, tape conductors with insulating tape and mark "Abandoned in Place". Tie wrap P-922 in MCC gutter. •1.2.1.3. Remove all the load wiring from BRA-MCC-101 (P-902A, P-902C and P-902D) and BRA-MCC-102 (P-922A, P-922C and P-922D). (See SK01-03-2-E-1034 & SK01-03-2-E-1035) •1.2.1.4. Remove feeder (P-904) from BRA-EVAP-101 back to the cable tray, insulate ends and label "Abandoned in Place". Remove feeder (P-904) from SPS-MCC-113 cubical, tape conductors with insulating tape and mark "Abandoned in Place". Tie wrap P-904 in MCC gutter. Note: Remove components in BRA-PANL-101, "Except" the main disconnect and the 400 amp feeders. •1.2.2 Remove Interconnecting control wiring and conduits between the skid electrical panels and FTB's/RCON's etc. If there are pairs of cables that remain, Insulate cable pairs that were determinated using insulated crimp type butt connectors and tie wrap cable pairs neatly to nearest cable tray. (See SK03-00-2-E-1037, SK03-00-2-E-1038, SK01-03-2-E-1034, SK01-03-2-E-1035 and SK02-03-27-E-1006) •1.2.2.1. Remove cable pairs between BRA-MCC-101 and BRA-DDYR-101 control panel. •1.2.2.2. Remove cable C-902 between BRA-MCC-101 and BRA-DDYR-101. •1.2.2.3. Remove cable pairs between BRA-MCC-102 and BRA-DDYR-102 control panel. •1.2.2.4. Remove cable C-922 between BRA-MCC-102 and BRA-DDYR-102. •1.2.2.5. Remove wiring between switches (23-HS-852C, 23-HS-859C and 23-HS-862C), junction boxes (JC and JD) and the BRA-MCC-101. •1.2.2.6. Remove wiring between BRA-DDYR-101 Control Panel and Junction Boxes JIA and JID. •1.2.2.7. Remove wiring between BRA-DDYR-102 Control Panel and Junction Boxes JIA and JID. •1.2.2.8. Remove wiring between switches (23-HS-873C, 23-HS-880C and 23-HS-883C), junction boxes (JC and JD) and the BRA-MCC-102. •1.2.2.9. Remove wiring between (23-LIT-758, 23-LY-758, 23-FIT-847, 23-FIT-851, 23-FY-722B, 23-FIT-722, 23-ZS-758A, 23-ZS-758B, 23-LY-758A, 23-LY-758C, 23-PSL-821, 23-ZS-722A, 23-ZS-722B and Junction Boxes JIA, JID and BRA-DDYR-101 Control Panel. •1.2.2.10. Remove wiring between (23-LIT-759, 23-LY-759, 23-FIT-868, 23-FIT-872, 23-FY-744B, 23-FIT-744, 23-ZS-759A, 23-ZS-759B, 23-LY-759A, 23-LY-759C, 23-PSL-822, 23-ZS-744A, 23-ZS-744B and Junction Boxes JIA and JID. •1.2.2.11. Referring to SK03-00-2-E-1037 and SK01-03-2-E-1034 remove 3 #12's between BRA-DDYR-101 and BRA-MCC-101 that power the control transformer. •1.2.2.12. Referring to SK03-00-2-E-1038 and SK01-03-2-E-1035 remove 3 #12's between BRA-DDYR-102 and BRA-MCC-102 that power the control transformer. •1.2.2.13. Referring to SK03-00-2-E-1037 and SK02-03-27-E-1006 determinate and remove cables IC-2035 between BRA-DDYR-101 and BRA-PANL-101. •1.2.2.14. Referring to SK03-00-2-E-1038 and SK02-03-27-E-1006 determinate and remove cables IC-2036 between BRA-DDYR-102 and BRA-PANL-101. •1.2.2.15. Referring to SK03-00-2-E-1037 (TB-2-CR1 & TB-2-CR2), SK03-00-2-E-1038 (TB-2-CR1 & TB-2-CR2) and SK01-03-2-E-1060 (042, 043, 044, 045, 046 and 047), wires: 72TANK103-04, 72TANK103-06 that's mislabeled on SK03-00-2-E-1038, 72TANK103-08 (2 each) and 72TANK103-09 (2 each) Determinate and remove them. Do not remove or determinate cable pairs on FTB-403 terminal blocks that are not listed, they will remain. •1.2.3 Determinate cable pairs between BRA-MCC-101 and ICS-RCON-108A. •1.2.3.1. Referring to SK01-03-2-E-1034, remove cable pairs: TB-A-190 and TB-A-191. •1.2.3.2. Referring to SK09-03-2-E-1096, remove cable pairs: 1TB-111 and 1TB-112. •1.2.3.3. Remove cable IC-2009 between BRA-MCC-101 and ICS-RCON-108A. •1.2.4 Determinate cable pairs between BRA-MCC-102 and ICS-RCON-108A. •1.2.4.1. Referring to SK01-03-2-E-1035, remove cable pairs: TB-A-190 and TB-A-191. •1.2.4.2. Referring to SK09-03-2-E-1096, remove cable pairs: 1TB-127 and 1TB-128. •1.2.4.3. Remove cable IC-2010 between BRA-MCC-102 and ICS-RCON-108A. •1.2.4.4. Remove BRA-MCC-101 and BRA-MCC-102 from the building. •1.2.5 Determinate cable pairs between BRA-DDYR-101/ BRA-DDYR-102 and ICS-RCON-108A. •1.2.5.1. Referring to SK03-00-2-E-1037, remove cable (IC-2026) pairs: TB-1-800, TB-1-801, TB-2-502, TB-2-503, TB-2-992, TB-2-993, TB-2-994, TB-2-995, TB-2-CR9, TB-2-CR10, TB-2-504 and TB-2-505. •1.2.5.2. Referring to SK09-03-2-E-1096 and SK09-03-2-E-1098, remove cable (IC-2026) pairs: 1TB-119, 1TB-120, 1TB-121, 1TB-122, 1TB-123, 1TB-124, 1TB-125, 1TB-126, 6TB-025, 6TB-026, 6TB-029 and 6TB-030. •1.2.5.3. Referring to SK03-00-2-E-1038, remove cable (IC-2027) pairs: TB-1-800, TB-1-801, TB-2-502, TB-2-503, TB-2-992, TB-2-993, TB-2-994, TB-2-995, TB-2-CR9, TB-2-CR10, TB-2-504 and TB-2-505. •1.2.5.4. Referring to SK03-00-2-E-1037, remove cable pairs: TB-2-940, TB-2-941, TB-2-440, TB-2-441, TB-2-206 and TB-2-207. •1.2.5.5. Referring to SK04-03-2-E-1102 and SK07-03-2-E-1097, remove cable pairs: 7TB-088, 7TB-089, 7TB-141, 7TB-142, 4TB-032 and 4TB-033. •1.2.5.6. Referring to SK03-00-2-E-1038, remove cable pairs: TB-2-940, TB-2-941, TB-2-440, TB-2-441, TB-2-206 and TB-2-207. •1.2.5.7. Referring to SK04-03-2-E-1102 and SK07-03-2-E-1097, remove cable pairs: 7TB-099, 7TB-100, 4TB-056 and 4TB-057. •1.2.5.8. Referring to SK03-00-2-E-1037, remove cable pairs: TB-1-260 and TB-1-261. •1.2.5.9. Referring to SK02-03-27-E-1006, remove cable pairs: TB-2-I5/5 and TB-3-1. •1.2.5.10. Referring to SK03-00-2-E-1038, remove cable pairs: TB-1-260 and TB-1-261. •1.2.5.11. Referring to SK02-03-27-E-1006, remove cable pairs: TB-2-I5/6 and TB-3-1. •1.2.6 Determinate cable pairs between Field Terminal Box FTB-403 and BRA-EVAP-101 Control Panel. •1.2.6.1. Referring to SK01-00-2-E-1073, remove cable pairs: 001, 002, 003, 004, 005, 006, 007, 008, 009, 010, 015, 016, 017, 018, 033, 034, 035, 036, 037, 038, 039, 040, 041, 042, 045, 046, 053, 054, 055, 056, 057, 058, 059 and 060. •1.2.6.2. Referring to SK02-03-2-E-1041, remove cable pairs: T1-1050, T1-1051, T3-12, T3-13, T3-14, T3-15, T3-16, T3-17, T3-1124, T3-1125, T3-1132, T3-1133, T3-1154, T3-1155, T3-1162, T3-1163, T3-1223, T3-1224, T3-1231A and T3-1232. •1.2.6.3. Remove cable and conduit between BRA-EVAP-101 Control Panel and FTB-403. Do not remove or determinate cable pairs on FTB-403 terminal blocks that are not listed, they will remain. •1.2.7 Determinate cable pairs between Field Terminal Box FTB-402 and BRA-EVAP-101 Control Panel. •1.2.7.1. Referring to SK01-03-2-E-1060, remove cable pairs: 044, 046, 050 and 051. •1.2.7.2. Referring to SK02-03-2-E-1041, remove cable pairs: T3-1234, T3-1235, T3-1170 and T3-1171. •1.2.7.3. Remove cable and conduit between BRA-EVAP-101 Control Panel and FTB-402. Do not remove or determinate cable pairs on FTB-402 terminal blocks that are not listed, they will remain. •1.2.8 Determinate cable pairs between Control Panel ICS-PANB-104 and BRA-EVAP-101 Control Panel. •1.2.8.1. Referring to SK05-00-2-E-1004, remove cable pairs: Main TB 013 and Main TB 014. •1.2.8.2. Referring to SK02-03-2-E-1041, remove cable pairs: T3-1164 and T3-1165. •1.2.8.3. Remove cable and conduit between BRA-EVAP-101 Control Panel and ICS-PANB-104. Do not remove or determinate cable pairs on ICS-PANB-104 terminal blocks that are not listed, they will remain. •1.2.9 Determinate cable pairs between Control Panel ICS-PANB-101 and BRA-EVAP-101 Control Panel. •1.2.9.1. Referring to SK02-03-27-E-1006, remove cable pairs: TB1-631 and TB1-633. •1.2.9.2. Referring to SK02-03-2-E-1041, remove cable pairs: T3-1450 and T3-1451. •1.2.9.3. Remove cable and conduit between BRA-EVAP-101 Control Panel and ICS-PANB-101. •1.2.10 Determinate cable pairs between Control Panel ICS-RCON-108A and BRA-EVAP-101 Control Panel. •1.2.10.1. Referring to SK04-03-2-E-1102 via SK07-03-2-E-1097, remove cable pairs: 7TB-110, 7TB-111, 7TB-121 and 7TB-122. •1.2.10.2. Referring to SK02-03-2-E-1041, remove cable pairs: T1-1180, T1-1181, T3-840+ and T3-840-. •1.2.10.3. Referring to SK09-03-2-E-1096 via SK07-03-2-E-1097, remove cable pair's 2TB-138 and 2TB-139. •1.2.10.4. Referring to SK02-03-2-E-1041, remove cable pairs: T5-1325 and T5-1326. •1.2.10.5. Referring to SK02-03-2-E-1041, remove cable pair T3-1056 and T3-1057. This pair is not terminated on the other end. •1.2.10.6. Referring to SK08-00-2-E-1100, remove cable pair 9TB-111 and 9TB-112. •1.2.10.7. Referring to SK02-03-2-E-1041, remove cable pairs: T1-1048 and T1-1049. •1.2.10.8. Remove cable and conduit between BRA-EVAP-101 Control Panel and ICS-RCON-108A. Note: Do not remove or determinate cable pairs on ICS-RCON-108A terminal blocks that are not listed, they will remain. •1.2.11 Determinate cable pairs between FTB415 and BRA-PANL-102. (SK01-03-27-E-1015 and SK02-03-27-E-1007) •1.2.11.1. Determinate cable pairs in BRA-PANL-102 of cable IC-1842. •1.2.11.2. Determinate cable pairs: FTB415-001 through FTB415-037 and remove cable IC-1842. •1.2.11.3. Determinate the 3 #14 between FTB415 and BRA-PANL-102 and remove wires. •1.2.11.4. Remove wiring between FTB-415 and 27-PSL-306, 27-ZS-181A, 27-ZS-181B, 27-PSL-300, 27-PCV-181, 27-HS-129, 27-ZS-301, 27-PSH-302, 27-XV-301, 27-XV-167 and 27-EY-309. •1.2.11.5. Remove wiring between BRA-PANL-102 and 27-TE-168, 27-TE-169 and 27-BE-170. •1.2.11.6. Remove Field Terminal Box 415. •1.2.12 Determinate cable pairs between BRA-PANL-101 and BRA-PANL-102. (SK02-03-27-E-1006 and SK02-03-27-E-1007) •1.2.12.1. Determinate cable pairs in BRA-PANL-101 of cable C-928. •1.2.12.2. Determinate cable pairs in BRA-PANL-102 of cable C-928 and remove cable C-928. •1.2.13 Remove BRA-PANL-102, BRA-MCC-101, BRA-MCC-102, PUB BRA-DDYR-101 Control Panel, PUB BRA-DDYR-102 Control Panel and BRA-EVAP-101 Control Panel. •1.2.14 Remove the switches and instruments from the doors of BRA-PANL-101 which will remain. •1.2.14.1. Install #14 carbon steel gray painted plate over the panel door holes, with self tapping screws. •1.2.15 Remove the strobe light, wiring and conduit associate with safety showers 03-PUB-SSEW- 113 and 119. •1.2.16 Refer to sketch SK01-00-2-E-1074-SC and lockout the air supply solenoid for BRA-PUMP-104 before removal/reinstallation of the piping and pump. •1.2.17 Disconnect the feeds for 03-LPC-PUMP-101 and 03-LPC-PUMP-102 at 03-SPS-MCC-113. •1.2.17.1. Remove the feeds for 03-LPC-PUMP-101 and 03-LPC-PUMP-102. •1.2.17.2. Remove pump/motor assemblies 03-LPC-PUMP-101 and 03-LPC-PUMP-102 with the local control box. Mechanical: •1.3 Remove the Brine Reduction System (Drum Dryers and Evaporator) that are in the PUB by performing steps in the 1.3 section. •1.3.1 Isolate the piping systems to the Drum Dryers/Evaporator and have the valves locked out. Note: Piping system modifications 6.2.1.1 through 6.2.1.6 are for the Dryers on the East side of the BRA area in the PUB building per Piping Plan Sketch # SK01-AN-2-P-9024-SC, Sht. 3. •1.3.1.1. Insure that plant air (PA) valves 03-56-1"-V-209 to BRA-DDYR-101 and 03-56-1"-V-208 to BRA-DDYR-102 are closed and locked out, referring to SK05-AN-16-D-3-5-SC. Cut the pipe at the outlet of 03-56-1"-V-209 and 03-56-1"-V-208, remove the pipe from the valves and install a pipe plug in each valve. Remove the plant air piping to BRA-DDYR-101 and BRA-DDYR-102. •1.3.1.2. On the 135 psig main steam (ST) line located at the northeast corner of the boiler room, just before it penetrates the north wall, cut the pipe were it's facing down and install a welded flange with a blind. Remove the 3" ST line that penetrates the wall to the Drum Dryers. •1.3.1.3. Remove the Boiler Feed Water piping that has no valve at the 4 pipe junction were V-51, V-52 and V-54 meet on Boiler #2. Install a socket weld cap on the line and remove the 2" BFW piping across the boiler room towards the east, down to the makeup station and up through the south wall to the Drum Dryers (see sketch SK05-AN-2-D-2-SC). Remove the Process Water reduction station to the BFW system at valve 2"-V-448 and plug the valve (see sketch SK05-AN-16-D-3-5-SC). •1.3.1.4. Insure that the condensate (LPC) valve 03-23-2"-V-704, 03-23-¾"-V-92 and 03-23-¾"-V-93 from BRA-DDYR-101 and BRA-DDYR-102 are closed, referring to SK03-AN-2-D-5-SC, SK04-AN-2-D-1-SC. Remove 03-23-4"-V-705, 03-LPC-RECV-101 and cut and cap the LPC piping after it penetrate the south wall @ 03-23-2"-V-704. Remove the condensate piping to BRA-DDYR-101 and BRA-DDYR-102. •1.3.1.5. Cut the pipe at the outlet of 03-23-¾"-V-92 and 03-23-¾"-V-93. Remove the pipe from the valves and install a ¾" pipe plug in each valve. Remove all of the remaining condensate piping to BRA-DDYR-101 and BRA-DDYR-102 from the East side pipe rack. •1.3.1.6. The instrument air (IA) piping to the BRA-DDYR-101 and BRA-DDYR-102 will require an internal in-service line stopper be installed in the active pipe; a product similar to a Mueller Line Stopper will need to be used. Install the line stopper per the manufactures instructions on the vertical pipe about midway on the 2" IA line. Close and lockout the Mueller Line Stopper then loosen the union to dissipate energy, per Lo/To Procedure. Reference SK04-AN-2-P-5-SC. Remove the existing union, cut the pipe down stream of the Mueller Line Stopper, thread the pipe end and install the new 2"ball valve 03-2-2"-V-9000-SC. Remove the instrument air piping line stopper from the pipe; install seal, leak test new valve and piping. Remove the 2" and 1" IA piping from inside the boiler room through the wall to the East pipe rack and to both drum dryers. Note: Piping system modifications 6.2.1.7 to 6.2.1.14 are for the Evaporator on the West side of BRA per Piping Plan Sketch # SK01-AN-2-P-9024-SC, Sheet 1 & 2. •1.3.1.7. The plant air (PA1) piping to the Evaporator will require an internal in-service line stopper to be installed; a product similar to a Mueller Line Stopper will need to be used. Install the line stopper per the manufactures instructions and cut off, 6" beyond the W 6"x 6" beam piping support, pipe # ¾"-PA-7952-W on SK04-AN-2-D-502-SC. Close and lockout the Mueller Line Stopper then dissipate energy, per Lo/To Procedure. Cut the pipe down stream of the line stopper, thread the pipe and install a ¾" pipe cap. Install seal and leak check. •1.3.1.8. Insure that plant air (PA2) valve 03-56-¾"-V-423 to BRA-PUMP-104 is closed and locked out, refer to SK03-AN-2-D-503-SC. Insure that sump pump discharge (SPD) valves 03-29-2"-V-257, 03-23-1 ½"-V-159 and 03-23-2"-V-425 are closed and locked out; refer to SK05-AN-16-D-3-5-SC, AN-2-D-501-SC and SK03-AN-2-D-503-SC. Rework piping: Cut PA2 and SPD piping 6" beyond the W 6"x 6" pipe support. Refer to SK01-AN-2-P-9024-SC, Sht. 2. Provide new piping extensions in line (West/East) with the BRA-PUMP-104, at present elevation of 110' with the following configurations: •1.3.1.8.1. Support pipes PA2, SPD and three conduits with a new bolted angle bracket attached to the side of the existing W6" x 6". See Sketch # SK01-AN-2-P-9024-SC, Sht. 2. •1.3.1.8.2. Provide new support braces and plate mount for piping on existing 2 ½" diameter support pole. Reroute pipe and conduits required for PA2, SPD and electrical conduits from the W6" x6" pipe side support using the new braces. Mount Alto-meter (03-23-FQI-104) on the same support braces. Provide piping to the SPD interface with the flow portion of Alto-meter at the flanged interface. •1.3.1.8.3. Replace the existing angle support pole nearest the pump as a support for the PA2 piping and the existing 03-BRA-PUMP-104, Hoffman Nema box (Sump Pump Control Station)/ with the smaller interconnect box (both are from the Evaporator skid). Use existing boxes (offset boxes for balance) and mount on new steel brace/ plate with a new base. Attach new base and assembly by using existing floor mounting anchors and grout. Height of the boxes to be 5' to center line from floor. All hardware used in the new support assembly will be ½" diameter minimum except floor anchors. Reroute conduits required for electrical wiring to boxes from the Evaporator skid and rewire connections to boxes using the same wiring if possible. Note: Remove shower 119 (6.2.1.19) and the Evaporator skid ladder prior to designing the above system. New supports must provide clearance for Evaporator skid removal and utilize existing base grout and anchors on the floor. Support and bracing/plates for new piping, conduits and boxes is to be designed per Specification, Section 13080-SC, Zone 2 requirements. •1.3.1.9. Insure that Brine Reduction (BR) valves 03-23-1 ½"-V-205, 03-23-1 ½"-V-207 and 03-23-2"-V-166 are closed and locked out. Complete brine reduction piping modifications on SK01-AN-2-P-9024-SC, Sht. 2. Remove Valve 445 and I beam Support 6"x6" with it. Remove all attached BR piping back to the capped pipes. Note: BR piping also runs North and South up in the higher pipe trays. •1.3.1.10. Cut the waste water (WW) line from the water softener @ 03-23-1"-V-251, on the inlet of the valve to the evaporator. Thread the pipe and install a pipe cap. (See sketch SK04-AN-2-D-502-SC and SK01-AN-2-P-9024-SC, Sht. 2). Remove all attached waste water (WW) piping from the BRA/PUB. •1.3.1.11. Insure that process water (PW) valve 03-59-1"-V-272 is closed and locked out, referring to SK05-AN-16-D-3-5-SC to SK04-AN-2-D-502-SC via SK05-AN-16-D-3-3-SC and cut the pipe at the outlet (in the pipe rack located outside of BRA building) of 03-59-1"-V-272, remove the pipe from the valve and install a pipe plug in the valve. Remove the process water piping from the valve through the PUB wall and to the Evaporator. •1.3.1.12. Cut the 3" condensate pipe (LC) or (LPC) at 6" beyond the W 6" x 6" support. Install a weld neck flange on the 3" pipe and install blind. Refer to sketch SK01-AN-2-P-9024 -SC. Remove the condensate piping to the BRA-EVAP-101. •1.3.1.13. Insure that the 135 psig steam (ST) valve 03-63-4"-V-252 to BRA-EVAP-101 is closed and locked out, referring to SK05-AN-16-D-3-5-SC and SK01-AN-2-P-9024-SC, Sht. 1 & 2. Cut the pipe at the outlet of 03-63-3"-V-252 and remove the valve flange and install a 3" blind flange on the valve. Remove the steam piping to BRA-EVAP-101. •1.3.1.14. The instrument air (IA) piping to the Evaporator has an unknown root valve number outside on the pipe rack. The valve will need to be identified by operations, closed and locked out. Cut off the pipe 6" beyond the W 6"x 6" beam piping support inside the door. Reference SK01-AN-2-P-9024- SC, Sht. 1 & 2. Thread the pipe end and install a 1" ball valve. Test the new valve 03-23-1"-V-9351-SC. Remove 1" pipe remaining to the Evaporator. Note: Modifications 6.2.1.15 to 6.2.1.20 are for all PUB/ BRA/ Boiler room areas. •1.3.1.15. Cut the vent ducts (VC) from the Evaporator, Drum Dryers and remove the vent lines / duct work in their entirety, through the Boiler Room and to the PUB South wall. Line numbers: 14"-VT-6316-K-1, 22"-VT6380-K-1, 22"-VT6381-K-1 and un-numbered VT's to the PUB South wall. Refer to Sketch # SK02-AN-2-D-507-SC. •1.3.1.16. Remove the atmospheric vent piping (VT) or (VTA) from the Evaporator & Drum Dryers. Leave a through section of vent at the roof. See detail 5 on drawing AN-00-A-917. Install support on through section of pipe and add cap if necessary. Line numbers: 4"-VT-6378R-P, 4"-VTA-6317-R-P and 4"-VTA-6318-R-P. Refer to SK01 AN-2-P-9024-SC, Sht. 1, 2, and 3. •1.3.1.17. Remove the brine reduction piping (BR) that runs on the east / west pipe rack from a blind in the west to BRA-DDYR-101 and BRA-DDYR-102 in the east. Refer to sketch SK04-AN-2-D-502-SC, line numbers 1"-BR-540-AG-I and 1"-BR-539-AG-I. •1.3.1.18. Remove the access / support structure for the vent lines, stairways, grating, Evaporator skid bracing etc. in the Evaporator / Drum Dryer room only. •1.3.1.19. Lockout/ Tagout PUB Pump 102 and Valves 03-60-V-9170, 03-60-V-9142 and 03-60-V-9139 in the Boiler Room for the TW pipes. Remove safety shower 119 with supply piping back to the TW pipes "T" interconnection located on the West wall of the BRA. Cut pipe off at 6" beyond the T interconnection to the shower and thread and cap with 1 ¼" brass fittings. •1.3.1.20. Remove safety shower 113 with supply and return piping back to the pipe rack on the east wall. Modify piping so the circulation loop is operative with 1 ¼" brass fittings. Refer to sketch SK01-AN-2-P-9024-SC, Sht. 1. •1.3.1.21. Disassemble and remove the wooden Decon Training Airlock structure from the work area. Leave the air station on south wall. •1.3.2 Disassemble and remove the Drum Dryers, Knockout Box and Evaporator from the concrete slabs in a safe manner after all the services have been removed per Sketch # SK05-AN-2-G-502-SC. Remove all equipment from the BRA PUB building, Refer to Major Equipment Legend, Sketch #SK02-AN-2-G-501-SC, through doors within the safety fence boundary per Sketch # SK06-AN-2-G-502-SC prior to scrapping or moving into interim storage. •1.3.2.1. Remove the chelating skids to allow access to the equipment being removed. •1.3.2.2. Drain excess water from support piping system into sump using valves ( ½"- V-9044 & 9045) located behind Chelating unit "A" (Ref. SK01-AN-2-P-9022-SC) •1.3.2.3. Disassemble Chelating pipe systems connected to Ion Exchange Chelating units & Filters per sketch #SK02-AN-2-P-9007-SC. Piping and skid is to be reassembled before close of EWP. •1.3.2.4. Move the chelating columns after they are separated by grinding the welds connecting the three skids. (Approximate weight of each skid is 7,000# each, total 21,000#) •1.3.2.5. Prior to moving, install temporary blind flanges on all the open piping. Flanges will be left in place until reinstallation and welding of each skid. •1.3.2.6. Move the chelating columns out of the building through the north rollup door, across the road to the south side of the PAS, as close to the building as possible. Rope off the temporary storage area. Columns are sensitive to cold temperature, move inside PAS if freezing temperatures are experienced. Do not block the PAS South side incline drive at rollup door. Note: Each chelating column is loaded with 105 cubic feet of resin and is flooded with water. Piping is arranged so that the columns remain flooded at all times to keep the resin wet. It is imperative that this resin remains wet and is protected during this evolution. •1.3.2.7. Disassemble and remove the drum dryers (BRA-DDYR-101,102). Reference Sketches SK03-AN-2-D-503-SC and SK03-AN-2-D-504-SC. Remove all equipment and scrap from the BRA PUB building. •1.3.2.8. Disassemble and remove the drum dryer knockout box (BRA-SEPA-105) and remove it from the BRA PUB building. Refer to SK04-AN-2-D-505-SC. •1.3.2.9. After the drum dryers and knockout box are removed, remove the evaporator skid (BRA-EVAP-101) from the BRA PUB building. Refer to SK04-AN-2-D-502-SC. Note: This area of the BRA PUB is a Hazardous Waste management Unit with a RCRA sump which will have on-going operations after this early-closure project is complete; do not risk damaging the floor by trying to remove footers and foundations, unless absolutely necessary and then they will have to be resealed and painted. •1.3.2.10. Paint the concrete that is damaged during the demolition with an epoxy paint/sealer and match color as close as possible. •1.3.2.11. Resealing and painting of BRA RCRA floor area: •1.3.2.11.1. Install barricades to prevent contamination during repairs. Post signage stating purpose of barricade, Point of Contact (POC) and date barricade was installed. Do not use safety barricade. •1.3.2.11.2. Clean floor area prior to making repairs. Use Whistle to remove any oil residue. Mop to dry floor. •1.3.2.11.3. Prior to sealing, lightly scuff the entire floor surface to be sealed. Sweep or vacuum dust from prep area & clean with a damp mop assuring no dust, grease, oil & moisture exists on the area to be coated. •1.3.2.11.4. When deep gouges or bolt holes penetrate through existing coatings into concrete, use Sikadur 55 SLV to seal and level the floor prior to coatings application. The following steps apply: •1.3.2.11.5. Mix Sikadur 55 SLV according to instructions. Mix only the quantity that can be used within the pot life. (25 minutes at 73 deg. F). Refer to product data sheet. •1.3.2.11.6. Apply one coat of Sikadur 55 SLV crack healer/ penetration sealer to floor (Prepped area), fill crack level with floor surface. Note: To obtain a smooth transition level with the floor surface, a second application of Sikadur 55 SLV may be required. •1.3.2.11.7. After 20-30 minutes, check applied sealant on repaired area, if needed apply a second coat to obtain the proper floor level. •1.3.2.11.8. Apply final paint coating: one coat of Carboguard 954HB, color to be GRAY, with a WFT of 10 mils with a maximum WFT of 18 mils. (See Specification 09850-3.1, 3.2, 3.3 and 3.3.2) •1.3.2.12. Support remaining piping and conduits that need support after equipment is removed. •1.3.2.13. Patch and repair gypsum wallboard to a smooth uniform appearance and paint were penetrating items (pipe, ductwork, conduit etc) were removed. •1.3.2.14. Reinstall the chelating skid after the evaporator and drum dryers are removed. •1.3.2.15. Reinstall the chelating skids in the same place on the floor where they were removed, insuring shims and supports are replaced as found and skids are aligned for drainage and the supports are loaded prior to welding skid sections back together. Remove flange blinds and install old piping with new gaskets. Chelating skids should be reinstalled and interface to Ion Exchange system. See sketch #SK02-AN-2-P-9007-SC. •1.3.2.16. Unlock and Reconnect PUMP 104 air supply solenoid. See sketch SK01-00-2-E-1074-SC. Fire Protection: •1.4 Remove and relocate fire detection/protection devices referring to sketch SK03-AN-2-K-9000-1-SC. Contract electrician to coordinate with Mr. Carl Grimes Fire Protection Engineer ext. 2054 and the control room at start of work. Note: Care must be taken not to damage R5 during the demolition process; it is mounted in the ceiling from Unistrut. •1.4.1 Fire detection/protection addresses N7L1M13, N7L1M14, N7L1M15 and N7L1M16 need to be disabled at the control console in the control room before starting work. •1.4.1.1. Permanently removal devices M114, T4 and R4. •1.4.1.2. Move R9 back to the Plant South wall as depicted on sketch. •1.4.1.3. Install KO seals and blank covers where conduits and sensors have been removed. Automation Summary: •1.5 Automation scope of address for this EWP to be removed from CONR/RCON population. CONR/RCON Address Terminal Block & Terminal Tag Number Section ICS-RCON-108A I:027/07 1TB 111 112 * BRA-MCC-101 6.1.3.2 ICS-RCON-108A I:027/17 1TB 127 128 * BRA-MCC-102 6.1.4.2 ICS-RCON-108A I:027/13 1TB 119 120 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:027/14 1TB 121 122 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:027/15 1TB 123 124 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:027/16 1TB 125 126 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:114/14 6TB 25 26 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:114/16 6TB 2930 * BRA-DDYR-101 & 102 6.1.5.2 ICS-RCON-108A I:040/02 7TB 88 89 BRA-DDYR-101 & 102 6.1.5.5 ICS-RCON-108A I:040/13 7TB 141 142 BRA-DDYR-101 & 102 6.1.5.5 ICS-RCON-108A I:000/05 4TB 32 33 BRA-DDYR-101 & 102 6.1.5.5 ICS-RCON-108A I:040/04 7TB 99 100 BRA-DDYR-101 & 102 6.1.5.7 ICS-RCON-108A I:000/12 4TB 56 57 BRA-DDYR-101 & 102 6.1.5.7 ICS-RCON-108A I:040/06 7TB 110 111 BRA-EVAP-101 6.1.10.1 ICS-RCON-108A I:001/05 4TB 121 122 BRA-EVAP-101 6.1.10.1 ICS-RCON-108A I:001/13 2TB 138 139 BRA-EVAP-101 6.1.10.3 ICS-RCON-108A O:101/13 9TB 111 112 BRA-EVAP-101 6.1.10.6 Asterisk denotes wiring removed during the performance of AN-1465-EWP (Work Order # 308003) Special Instructions: •1.6 Verify electrical heat trace has been disconnected before removing the piping that's heat traced. Maintenance work order 356807 is for the disconnection of heat trace for the AN-1706-EWP task, which is complete. •1.7 No Power wire, cables and circuits > 30 Volts will be de-terminated until verification that there is no voltage present. The person performing the de-termination will check the wire/cable that there is no voltage present by using an approved meter, insuring that the meter is functioning before use per Lockout/Tagout, SAF-2.25. Test meter in a convenient outlet before and after use. •1.8 After verifying Lockout/Tagout of circuits, de-terminate circuits that are going to be abandoned in place. Cut the bare ends off wires and tape with insulating tape. Mark cables "Abandoned in place" and get QA inspection. •1.9 All material that is being removed is scrap and will be disposed of by the contractor at the contractor's expense. Demolition and scrap removal activities shall be managed in an environmentally compliant manner. •1.10 Weight Estimates: See Drawings; 3-DRY-016A-M-026 and 3-EVP-018A-C for BRA Structural Steel. Item Pounds Item Pounds Gratings 09835 C9 x 13.4 02492 Handrails 01886 3" x 2" x ¼" Angle 07420 W8 x 35 15365 6" x 4" x 3/8" Angle 00061 W6 x 12 03960 3 Ladders, Caged 00700 Item Pounds Item Pounds W8 x 10 03860 2 Ladders, Fixed 00200 W8 x 48 02280 2 Dryers 95200 W12 x 22 00836 Evaporator 24000 Total: 130073 •1.11 Submit Welding Procedure Specifications, Procedure Qualification Test Records, and Welder Qualification Test Records for WA approval prior to start of welding operations. Re-qualification of a welder is required if it has been more than 6-months since the welder has used the specific welding process that he (she) was qualified under. •1.12 Piping welds shall be welded in accordance with qualified procedures, using performance-qualified welders. Procedures and welders shall be qualified in accordance with ASME Section IX, latest edition. Welding procedures qualified by others, and welders qualified by another employer, may be accepted as permitted by ASME B31.3, latest edition. All welding shall conform to the requirements of ASME B31.3, latest edition, and any added requirements of this EWP. •1.13 Structural welds shall comply with AWS D 1.1, latest edition. Welding electrode shall be E70XX. •1.14 Flange Torque Requirements: Flange Size Gasket Type Torque In Ft. Lbs. 2" Class R 150 # Spiral Wound 74 to 120 Dry 3" Class R 150 # Spiral Wound 90 to 120 Dry 4" Class R 150 # Spiral Wound 92 to 120 Dry 6" Class R 150 # Spiral Wound 178 to 200 Dry 3" Class AB Viton 60 53 Dry 3" Galvanized 150# for GYLON 120 Dry •1.14.1 Use crisscross pattern on tightening bolts to minimum value and then to average torque. •1.15 Contract electricians to coordinate with Mr. Carl Grimes Fire Protection Engineer ext. 2054 and the control room during the removal, re-installation and termination of fire detection data cables and devices being moved. •1.16 Only authorized personnel will enter the work area, insuring that they are wearing the required PPE: Hardhat, Safety Glasses, Steel Toed Shoes and any other requirement that will be posted at the safety fence entrance. •1.16.1 Each person must obtain authorization from the Process Coordinator or the appointed designee to obtain permission to enter the work area.
 

Web Link

FBO.gov Permalink
(https://www.fbo.gov/notices/3923262af0e85a0a1d92a97ad21e3242)
 

Place of Performance

Address: 3580 Morrisville Road, Anniston, Alabama, 36201, United States

Zip Code: 36201
 

Record

SN02062817-W 20100212/100210235103-3923262af0e85a0a1d92a97ad21e3242 (fbodaily.com)
 

Source

FedBizOpps Link to This Notice
(may not be valid after Archive Date)

---

| FSG Index  |  This Issue's Index  |  Today's FBO Daily Index Page |