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FBO DAILY ISSUE OF NOVEMBER 05, 2010 FBO #3268
SOLICITATION NOTICE

20 -- MDE 6K MAINTENANCE

Notice Date
11/3/2010
 
Notice Type
Combined Synopsis/Solicitation
 
NAICS
333618 — Other Engine Equipment Manufacturing
 
Contracting Office
Department of the Navy, Military Sealift Command, MSFSC Norfolk, Building SP-64, 471 C Street, Norfolk, Virginia, 23511, United States
 
ZIP Code
23511
 
Solicitation Number
N40442-11-T-7068
 
Archive Date
11/24/2010
 
Point of Contact
Terri L Buonfigli, Phone: 7574435954
 
E-Mail Address
terri.buonfigli@navy.mil
(terri.buonfigli@navy.mil)
 
Small Business Set-Aside
N/A
 
Description
This is a combined synopsis/solicitation for commercial items prepared in accordance with the format prescribed in Subpart 12.6 of the Federal Acquisition Regulation (FAR), as supplemented with additional information included in this notice. This announcement constitutes the only solicitation; proposals are being requested and a written solicitation will not be issued. The solicitation number is N40442-11-T-7068, and it is being issued as a request for quotation (RFQ). The solicitation document and incorporated provisions and clauses are those in effect through Federal Acquisition Circular 2005-45, effective 01 OCT 2010. NAICS code 333618 applies. The Small Business Competitiveness Demonstration Program is not applicable. This is not a small business set-aside. Military Sealift Fleet Support Command (MSFSC), Norfolk, VA intends to award a sole source firm fixed price purchase order for USNS AMELIA EARHART to Fair Banks Morse Engine for the following service: 1.0 ABSTRACT This item describes technical services for Nos. 3 and 4 Main Diesel Engine 6000 hr scheduled maintenance. 2.0 REFERENCES: 2.1 T/M T9233-CF-IMC-010; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B1, Engine Operating Instructions. 2.2 T/M T9233-CF-IMC-020; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B2, Engine Working Instructions. 2.3 T/M T9233-CF-IMC-040; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B3, Spare Parts. 2.4 T/M T9233-CF-IMC-070; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume E1-E4, Engine Operating Instructions. 2.5 T/M T9233-CF-IMC-030; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volumes C1, C2, C3, Turbocharger Operating and Working Instructions/Spare Parts Catalog 3.0 ITEM LOCATION AND DESCRIPTION/ 3.1 Location/Quantity/FME supplied Material. 3.1.1 Location: Main Machinery Room 5-66-0 3.1.2 Quantity: Main Diesel Engine Nos. 3 and 4 3.2 Item Description/Manufacturer's Data: -FME/MAN B&W 8L 48/60 Diesel Engine -FME/MAN B&W 9L 48/60 Diesel Engine 4.0 GOVERNMENT FURNISHED EQUIPMENT/ MATERIALS/SERVICES: 4.1 Overhaul/Maintenance Kit PN M12701638 5.0 NOTES 5.1 Fax/Email Ship access requests on company letterhead to Nikia Rorie, Ph: (757) 443-0932; Fax: (757) 443-1494. (nikia.rorie.ctr@navy.mil) and Principal Port Engineer (Scott Alvey, email scott.alvey@navy.mil, Phone 757-380-4539). 5.1.1 The following information is required: 5.1.1.1 U. S. Citizen Contractors: Full Name; Full SSN; Ship Attending; Reason For Visit; Dates Requiring Access. 5.1.1.2 Non-U.S. Citizen Contractors: Full Name; Date Of Birth; Nationality; SSN, Passport No. or ARC No.; Ship Attending; Reason For Visit; Dates Requiring Access. 5.2 Email BASE access requests to Norma Pilman of SSU GUAM. (Norma.Pilman@fe.navy.mil), Office 671-339-5341. 5.2.1 The following information is required: 5.2.1.1 U. S. Citizen Contractors: Full Name; Full SSN; Ship Attending; Reason For Visit; Dates Requiring Access. 5.2.1.2 Non-US Citizen Contractors: Full Name; Date Of Birth; Nationality; SSN, Passport No. or ARC No.; Ship Attending; Reason For Visit; Dates Requiring Access. 6.0 QUALITY ASSURANCE REQUIREMENTS: None 7.0 STATEMENT OF WORK: 7.1 Provide the service of two (2) authorized OEM Fairbanks Morse Engine (FME) reps. Both OEM Reps shall be a Sr. Service Tech Rep Experience with MAN B&W 48/68 engines and the T-AKE Class. All work shall be performed by an authorized Fairbanks Morse Engine Service Representative. 7.2 Ship's force and/or Shipyard personnel will assist OEM Rep. 7.3 All maintenance shall be performed in accordance with OEM recommended practices and procedures. 7.4 OEM will provide support to perform the following maintenance items taken from reference 2.1 Chapter 4.7 maintenance schedule (6000hrs): Table 1 Ref 2.1 Maintenance Schedule Serial Number Category Job Description Work Card Scope of Work 017 Lube Oil System Check oil drainage of piston big-end and main bearings on the gear box and the turbocharger (visually) none -Each cylinder MDG #3. -Turbo charger MDG #3 018 Lube Oil System Check oil drainage of camshaft bearings, injection pumps and valve gear in the rocker are casing (visually) none -Each cylinder MDG #3. 045 Compressed Air and Control air System Control air system: Clean the water separator and air filter. 125.10 -MDG #3 076 Measurement and Control Systems Check measuring system for exhaust gas temperatures none -MDG #3 082 Engine Foundations/Pipe Connections Foundations: Check tension of bolts. Check stoppers, brackets and resilient elements for tight fit 012.01 -MDG #3 083 Engine Foundations/Pipe Connections Resilient Mount: Check amount of settling of resilient elements. 012.01 -MDG #3 086 Engine Foundations/Pipe Connections Bolted connections: Check for tight fit/proper preload (e.g. on exhaust gas and charge air pipe, charge air cooler and turbocharger. 000.30 -MDG #3 087 Engine Foundations/ Pipe Connections Resilient cone bearing: Check the distance of the central buffer. 012.01 -MDG #3 092 Flexible Coupling/Turning Gear Flexible Coupling: Check alignment and rubber elements 000.09 -MDG #3 093 Flexible Coupling/Turning Gear Coupling Bolts: Check for tight fit/proper preload 020.02 -MDG #3 112 Running Gear/Crankshaft Check the running gear (visually) none -MDG #3 113 Running Gear/Crankshaft Crankshaft: measure crankweb deflection 000.10 -MDG #3 122 Main Bearing Locating bearing: Check axial clearance 021.03 -One bearing MDG #3 123 Main Bearing Lower one bearing cap and inspect bearing shell. If bearing shell cannot be used again, check all bearings. Check pressure for loosening bearings bolts. 000.11, 012.02, 012.03, 021.01, 021.02 -One bearing MDG #3 142 Big-End Bearing Remove and check one bearing shell. If bearing shell cannot be used again check all bearings. Incl the main bearings. Check pressure for loosening bearing bolts. 000.11, 030.02, 030.03, 030.04, -One bearing MDG #3 152 Piston/Piston Pin Remove, clean and check one piston. Measure piston rings and ring grooves. Check pressure for loosening bolts of connecting rod shank 030.01, 034.01, 034.02, 034.05, 034.07, -One piston MDG #3 162 Cylinder Liner Measure one cylinder liner 050.02 -One liner MDG #3 172 Cylinder Head Remove, clean and check one cylinder head. Check pressure for loosening the cylinder head bolts. 055.01, 055.02, -One cylinder head MDG #3 202 Camshaft Drive Check gearwheels, measure the backlash 100.01 -MDG #3 -MDG #4 216 Camshaft/Camshaft bearing/Cam Follower Check Cams, rollers and cam follower (visually) 112.02, 209.01 -Each cylinder MDG #3. 217 Camshaft/Camshaft bearing/Cam Follower Check bushes of cam follower on one cylinder 112.02 l-One cylinder MDG #3 234 Inlet and Exhaust Valves Remove two inlet valves. Check valve seats. Check valve rotators, replace wearing parts. 113.01, 113.02, 113.03, -Two inlet valves on removed head MDG #3 242 Inlet and Exhaust Valves Remove two exhaust valves. Check valve seats. 113.03, 114.01, 114.02 -Two exhaust valves on removed head MDG #3 263 Speed Governor Mechanical governor and booster servo-motor: Replace oil and oil filter 140.01, 140.02, -MDG #3 266 Speed Governor Electronic governor: Check pulse pickup for dirt and verify that space is correct. none -MDG #3 273 Starting air pilot valve/Starting valve/Main starting valve Check starting valves for tightness 161.01 -Each cylinder MDG #3. 303 Fuel Injection Pump Detach, disassemble and check one injection pump together with drive and cam follower 2000.03, 200.04, 201.01, 201.02, -One injection pump MDG #3. - 323 Fuel Injection Valve Remove all injection valves. Replace nozzle elements. 221.01, 221.02, 221.03, 221.04 -Each cylinder MDG #3. 931 Turbocharger Clean and check (visually check) the compressor casing, insert, diffuser and compressor casing, insert diffuser and compressor wheel. Restore the turbocharger for operation 500.10 500.14 -MDG #3 941 Turbocharger Check the locating bearing 500.06 500.19 -MDG #3 7.4.1 Reports: Provide service report in pdf format. One copy of the report shall be turned over to the Chief Engineer. One copy of the report shall be turned over to the Port Engineer. The report shall contain the following as minimum:  Engine operating hours and Serial #.  Photographs of the engine condition at disassembly and any unusual conditions.  Description of any abnormal or usual conditions found during maintenance.  A positive statement indicating that each of the table 1 maintenance items has been completed. (For example, Item 017 oil drainage of piston big-end and main bearings checked on the gear box and found sat.)  Measurements taken and recorded for items in Table 1 above shall be included in the report and compared with specified values listed in reference 2.1 Operating Instructions. Both the specified value and the recorded value shall be listed in the report.  Include comments on any defects found in arrangements for removals and lifting of engine components.  Include a listing of any additional special tools found to be needed for successful maintenance on engine.  Include a listing of all parts used during maintenance. The parts list shall include the Sub-Assembly drawing # and part#, the FME part #.  Include a listing of all parts included in the parts kit or ordered and not used. Items turned over to ship's Force.  Include resilient mount measurements as per applicable work card.  Flexible coupling alignment measurements per the applicable work card and reference 2.4 Appendix C Alignment Log Sheet.  Crankshaft Deflection readings per the applicable work card and reference 2.4 Appendix D Crankshaft Deflection Record Sheet.  Main Bearing axial clearance.  Main bearing lower cap condition on the one bearing per engine removed. Include photos.  Big-End bearing shell condition on the one bearing per engine removed. Include photos  Piston condition on the one piston per engine removed. Include photos. Include axial clearance of the piston rings in the grooves.  Cylinder liner dimensions per the applicable work card. One liner per engine.  Cylinder head condition.  Camshaft gearwheel back lash.  Inlet valve condition including valve rotators, and valve seats. Two inlet valves per engine.  Exhaust valve condition including valve rotators, and valve seats. Two exhaust valves per engine.  Include the electronic speed governor pick-up space.  Include all start air valve tightness check results.  Include injection pump and cam follower condition. One per engine is removed and disassembled. Measure and make note of the radial and axial play of the fuel pump drive cam follower rollers and compare against permitted value.  Fuel injection valve condition. All valves per engine. 7.4.2 ABS: Help present findings to ABS. On completion of reassembly demonstrate all engine safeties for ABS with ship's force. 7.5 Preparation of Drawings: None additional. 8.0 GENERAL REQUIREMENTS: None The requested period of performance for the above service is 31 March - 11 May 2011. The following FAR and DFAR provisions and clauses apply to this solicitation and are incorporated by reference: 52.204-7 Central Contractor Registration; 52.212-1 Instructions to Offerors-Commercial Items; 52.212-3 Alt I Offeror Representations and Certifications - Commercial Items (Offerors are advised to include a completed copy of this provision with their quote or a statement stating that it is available via the ORCA website, http://orca.bpn.gov.) 52.212-4 Contract Terms and Conditions-Commercial Items; 52.212-5 Contract Terms and Conditions Required to Implement Statutes or Executive Orders - Commercial Items 52.204-10 Reporting Executive Compensation and First-Tier Subcontract Awards 52.219-28 Post-Award Small Business Program Representation. 52.222-3 Convict Labor, 52.222-19 Child Labor - Cooperation with Authorities and Remedies, 52.222-21 Prohibition of Segregated Facilities, 52.222-26 Equal Opportunity, 52.222-35 Equal Opportunity for Disabled Veterans (over 100K) 52.222-36 Affirmative Action for Workers with Disabilities, (Over 15K) 52.222-37 Employment Reports on Special Disabled Veterans (When 52.222-35 Applies) 52.225-13 Restrictions on Certain Foreign Purchases, and 52.232-33 Payment by Electronic Funds Transfer --Central Contractor Registration 52.222-41 Service Contract Act 52.215-5 Facsimile Proposals: (757) 443-5982 252.204-7004 Required Central Contractor Registration. Alternate A; 252.212-7001 Contract Terms and Conditions Required to Implement Statutes or Executive Orders Application to Defense Acquisition of Commercial Items 252.225-7000 Buy American Act--Balance of Payments Program Certificate, 252.232-7003 Electronic Submission of Payment Requests; and 252.247-7023 Transportation of Supplies by Sea Alternate III. 52.252-2 Clauses Incorporated by Reference This contract incorporates one or more clauses by reference with the same force and effect as if they were given in full text. Upon request, the Contracting Officer will make their full text available. Also, the full text of a clause my be accessed electronically at this/these address(es): http://www.arnet.gov/far Responsible sources shall provide the following: 1. Price quote which identifies the requested item(s), unit price, and extended price 2. Total price 3. Prompt Payment Terms 4. Remittance address, Tax Identification Number, DUNS number and Cage Code 5. Responses to this solicitation are due 9 Nov 2010 at 1400 local time, Norfolk, VA. LATE QUOTES MAY NOT BE CONSIDERED FOR EVALUATION. Quotes may be emailed to terri.buonfigli@navy.mil or faxed via 757-443-5982 Attn: Terri Buonfigli. Please reference the solicitation number on your quote. BASIS FOR AWARD: Award will be made to the responsible, technically acceptable quoter, whose quote, conforming to the combined Synopsis/Solicitation, offers the lowest evaluated price.
 
Web Link
FBO.gov Permalink
(https://www.fbo.gov/notices/76c0be805005dce24a54a8c0e41e7535)
 
Place of Performance
Address: GUAM, Guam
 
Record
SN02321794-W 20101105/101103234023-76c0be805005dce24a54a8c0e41e7535 (fbodaily.com)
 
Source
FedBizOpps Link to This Notice
(may not be valid after Archive Date)

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