FBODaily.com | FedBizOpps: PRESOL | 59 | Engineering Service

FBO DAILY - FEDBIZOPPS ISSUE OF MARCH 02, 2013 FBO #4116
SOLICITATION NOTICE

59 -- Engineering Service

Notice Date: 2/28/2013
Notice Type: Presolicitation
NAICS: 811219 — Other Electronic and Precision Equipment Repair and Maintenance
Contracting Office: DEPARTMENT OF THE AIR FORCE; AFSC PZAAA1;6050 GUM LANE BLDG1215; HILL AIR FORCE BASE; UT; 84056
ZIP Code: 84056
Solicitation Number: FA8250-13-R-00349
Response Due: 3/15/2013
Archive Date: 6/13/2013
Point of Contact: Randy J Egbert, Phone 801-775-6455, Fax 801-775-2441, Emailrandy.egbert@hill.af.mil
E-Mail Address: Randy Egbert
(randy.egbert@hill.af.mil)
Small Business Set-Aside: N/A
Description: PR Number(s): FD20201300349 Item: 0001 Engineering Description: 4 M3P circuit card assemblies as part of the Mini-Multi-Threat Emitter System. Quantity: 2.0000 LT Destn: SW3210,,,. Delivery: *12 Months *ARO After Contract Award, 1.00 LT PR Number(s): FD20201300349 Item: 0001AA Data Description: CLIN 0001-Drawings for NSN:5998-01-499-6555 (CDRL: A080) Quantity: 1.0000 LT Destn: CNOTE,,, -. Delivery: 29MAR2013 On or Before, 1.00 LT PR Number(s): FD20201300349 Item: 0002 Engineering Description: 4 M3P circuit card assemblies as part of the Mini-Multi-Threat Emitter System. Quantity: 1.0000 LT Destn: SW3210,,,. Delivery: *12 Months *ARO After Contract Award, 1.00 LT PR Number(s): FD20201300349 Item: 0003 Data Description: CLIN 0002-Drawings for NSN: 5998-01-498-8202 (CDRL: A080) Quantity: 1.0000 LT Destn: CNOTE,,, -. Delivery: 29MAR2013 On or Before, 1.00 LT PR Number(s): FD20201300349 Item: 0004 Data Description: CLIN 0003-Drawings for NSN: 5998-01498-8202 (CDRL: A080) Quantity: 1.0000 LT Destn: CNOTE,,, -. Delivery: 29MAR2013 On or Before, 1.00 LT Plus 0006 additional items Excerpt from the SOO. -------------------------------------------------------------------- 1 Scope This Statement of Objectives (SOO) defines the Government's objectives for resolving some of the Diminishing Manufacturing Sources and Material Shortage (DMSMS) issues associated with the AN/MST-T1(V) Mini-Multiple Threat Emitter System (Mini-MUTES) Modernization Program (M3P). The Remote Emitter Unit (REU) Control Processor (RCP) and the IFF Video Processing Assembly are part of the M3P system. Three of the VME cards in the RCP, namely, Industry Pack (IP) Altera CCA, Interface IFF CCA, Threat Timing Generator CCA are facing obsolescence issues. The government is seeking solutions to the obsolescence affecting these cards as well as the IFF Video Processor Assembly. 1.1 Background The Mini-Multiple Treat Emitter System (Mini-MUTES) is an emitter/receiver radar system that simulates enemy radar of an integrated air defense system. The Mini-MUTES provides electronic warfare training to pilots by accurately simulating the radio frequency signatures of radar systems employed with early warning, height finder, airborne interception, ground control interception, surface-to-air and anti-aircraft artillery characteristics. The Mini-MUTES has been operational since the late 1970's and is planned to be used until 2040 because of the number of relevant radar based threats. The RCP is comprised of VME-based cards which reside in a single VME chassis that provides 50 dB of Electromagnetic Interference (EMI) shielding. The RCP receives commands from the Master Control Group (MCG) and provides status back to the MCG. The RCP also controls the transmitters, ECM functions, and provides tracking, processing, and control. Kits for the Mini-MUTES Modernization Program (M3P) were purchased 11 years ago as Commercial-Off-The-Shelf (COTS) items. The Circuit Card Assemblies (CCAs) and other components of the kits are experiencing field failures. The 415 Supply Chain Management Squadron is experiencing obsolescence and Diminishing Manufacturing Sources and Material Shortages (DMSMS) issues in keeping the components of the kits repaired. 1.2 Purpose The purpose of this project is to re-engineer the Industry Pack (IP) Altera CCA, Interface IFF CCA, Threat Timing Generator CCA, and IFF Video Processing Assembly to eliminate obsolescence issues with these items. In accomplishing this purpose, the contractor shall provide two production quality units of each of these items for testing and validation, provide complete data packages for each item, and provide updates and/or corrections to existing drawings and TOs affected by the re-engineering of these parts. The contractor shall perform engineering analysis to determine the most effective way to resolve the obsolescence issues in the circuit card assemblies. This analysis may include categorizations of the four items into three categories as shown below: Category 1 - The CCA is commercially available or an identical replacement is available. Category 2 - The CCA is no longer available, but a card that can serve the same function is available. Category 3 - The CCA is no longer available or supportable and there is no replacement. The contractor's proposal shall be based on his (proper and correct) analysis and categorization of the various cards. After contract award, if the successful contractor (whose bid was accepted) discovers that they wrongly categorized any of the cards, they shall be required to complete the re-engineering (if needed), testing (if needed), validation (if needed), and to produce complete documentation and data packages at no increase to the contract price so that the objectives of the effort are satisfied. 1.2.1 Item Descriptions Descriptions of the four items involved with this obsolescence avoidance project are provided below; all items are components of the M3P upgrade kit. 1.2.1.1 5998-01-499-6555 (3050904-102): IFF RECEIVER VIDEO PROCESSING ASSY The IFF Receiver Video Processor Assembly consists of three circuit card assemblies (A1, A2, and A3) and enclosure. A1 provides input power filtering. The Boxcar Generator CCA (A2) produces an output from the IFF signal for tracking. The IFF Receiver card (A3) receives the boxcar video and converts it to digital signal for input to the IFF interface board (a component of the RCP), which is connected to the VME bus. The VME microprocessor controls the IFF Receiver card through the interface board's range enable signal and serial data bus. Specifically, some of the functions of the IFF Receiver card are: * Video input with an anti-aliasing filter * 30 MSPS, 10 bit A/D converter * IFF Receiver Programmable Logic * Delay and Target FIFOs * Local clock generation and distribution * Serial Interface to IFF Interface Card * Range enable differential receiver 1.2.1.2 5998-01-498-8202 (3050893-102): CCA, IFF, INTERFACE The M3P IFF Interface CCA consists of a single PCB assembly. It is a dual high (6U) singlewide VERSA module Eurocard (VME) CCA, which occupies one VME chassis CCA slot in the RCP assembly chassis. The IFF Interface CCA functions as an interface between the RCP and the IFF Receiver card. It generates IFF transmitter triggers upon request from the computer, receives the returned video from the IFF receiver, compares the returned value to the software generated value to identify errors, and provides error information back to the computer. The IFF Interface card is driven by a Commercial-Off- The-Shelf (COTS) microprocessor card through a VME bus. 1.2.1.3 5998-01-491-3759 (3050945-123): CCA, MOD, THREAT TIMING GENERATOR The Threat Timing Generator (TTG) Circuit Card Assembly resides in the RCP. It is also used in the M3P Transmitter Control Unit (TCU) and the MUTES system. The TTG CCA generates all threat timing and synchronization signals for the REU equipment. The TTG sends trigger pulse signals to the ECM receiver, pulse mod triggers to the waveform generator, and pre-triggers to the computer coupler. The TTG also sends HV triggers to the REU transmitters and D/A converter to produce signals to the ferrite and scan modulators. Data is pre-entered into the TTG and output at specific times dictated by programming. The TTG handles continuous, uninterrupted output of 32 independently scheduled events with a 50ns scheduling resolution. The Threat Timing Generator CCA P/N 2007807-001 is a COTS VME 6U CCA. 1.2.1.4 5998-01-491-4605 (3050945-107): CCA, MOD, IP ALTERA The IP Altera CCA consists of a single PWB assembly. The IP Altera CCA part number 2007798 is a COTS I/O CCA. It provides 20 lines of differential I/O and 8 lines of singleended Transistor-Transistor Logic (TTL) I/O. It supports all types of IP cycles at both 8 and 32 MHz, two interrupts and two Direct Memory Access (DMA) channels. The IPAltera is loaded with a Mini-MUTES specific Field Programmable Gate Array (FPGA) firmware and used to generate the Multiplex(er) (MUX) Interface. The Mini-MUTES Serial MUX Interface is a custom serial interface used on the Mini-MUTES Remote Emitter Unit. The Serial MUX Interface FPGA on the IP Altera performs: * VME interface support logic * Status registers * Universal Asynchronous Receiver/Transmitter (UART) to Mini-MUTES equipment 2 Available Reference Documents Below is a list of drawings available for each of the circuit card assemblies. These drawings are readily available in JEDMICS (the Air Force drawings repository) and will be included in the Engineering Data List (EDL). 2.1 5998-01-499-6555 (3050904-102): IFF RECEIVER VIDEO PROCESSING ASSY 3050904 IFF Receiver Video Processing Assy (Modification Drawing) PL3050904 (Parts List) IFF Receiving Video Processing Assy 3050905 IFF Receiver Assembly Common Rotating PL3050905 (parts List) IFF Receiver Assembly - Common Rotating 654-AEI-AK-4203 Acceptance Test Procedure for Video Processing Assy-IFF Receiver 654E7424 IFF Receiver Video Processing Assy 654E7424_PL (Parts List) IFF Receiver Video Processing Assy 654E7425 Chassis Details - Video Processing PL654E7425 (Parts List) Chassis Details - Video Processing 3050882-101 IFF Receiver CCA PL3050882-101 (Parts List) IFF Receiver CCA 2009628 Oscillator, Crystal, Controlled (Vendor Item Drawing) 2009632 Microcircuit, Linear - Operational Amplifier (Vendor Item Drawing) 2009637 Microcircuit, Linear - Voltage Regulator (Vendor Item Drawing) 2009640 Microcircuit, Linear - Amplifier (Vendor Item Drawing) 2009641 Microcircuit, Digital - Field Programmable Gate Array (Vendor Item Drawing) 2009642 Microcircuit, Digital-Linear - Analog to Digital Converter (Vendor Item Drawing) 2009653 Microcircuit, Digital-Linear - RS-485/RS-422 Transceiver (Vendor Item Drawing) 2009657 Microcircuit, Memory - First-In-First-Out (FIFO) (Vendor Item Drawing) 2009665 Microcircuit, Digital, Electrically Erasable Programmable Read Only Memory (EEPROM) (Vendor Item Drawing) 2010849 Socket, Plug-in Electronic Components (Vendor Item Drawing) 2010966 Microcircuit, Linear - Power Supply Supervisor (Vendor Item Drawing) 3050885 Microcircuit, Digital, IFF Receiver FPGA, M3P (Altered Item Drawing) PL3050885 Microcircuit, Digital, M3P IFF RVCR FPGA 3051216 MFG Test and Troubleshooting Procedure for the M3P IFF Receiver Card 3051282 Test Procedure for the M3P IFF Receiver Assembly 3051598 Test Procedure for the M3P IFF Receiver Card 7003841 Hardware Design Specification for the Replacement Mini-MUTES IFF Receiver Card 8004376 IFF Receiver FPGA Software Version Description Document 3050884 M3P IFF Receiver, Schematic Diagram 3050883-002 Printed Wiring Board, IFF Receiver 3051442 Cover, IFF Receiver 654P7808 Circuit Card Assy-Boxcar/Level Detector 654-AEI-AK-4175 Acceptance Test Procedure Boxcar/Level Detector 654P7810 Circuit Card Assy-PW Discriminator, A/D Converter 2.2 5998-01-498-8202 (3050893-102): CCA, IFF, INTERFACE 3050893-102 Circuit Card Assembly IFF Interface PL3050893-102 (Parts List) CCA, IFF Intfc 3050890 Equipment Tree (M3P - MOD Kits) (Sheet 5, Zone D6, 3050893-102) 8004375 IFF Interface FPGA Software Version Description Document 8004378 VME Interface FPGA Software Version Description Document 3050898 Microcircuit, Digital, M3P IFF Interface FPGA (Altered Item Drawing) PL3050898-101 (Parts List) Microcircuit, Digital, M3P IFF Intfc FPGA 3050922 Microcircuit, Digital, VME Interface FPGA (Altered Item Drawing) PL3050922 (Parts List) Microcircuit, Digital, M3P VME Intfc FPGA 7003839 Hardware Design Specification for the M3P IFF Interface Card 2009621 Resistor Network, Fixed Film (Vendor Item Drawing) 2009649 Microcircuit, Digital - Latch (Vendor Item Drawing) 2009656 Microcircuit, Digital - Binary, Correlator (Vendor Item Drawing) 2009657 Microcircuit, Memory- First-In-First-Out (FIFO) (Vendor Item Drawing) 2009658 Microcircuit, Memory - FIFO (Vendor Item Drawing) 2009641 Microcircuit, Digital - Field Programmable Gate Array (Vendor Item Drawing) 2009660 Microcircuit, Digital - Transceiver (Vendor Item Drawing) 2009665 Microcircuit, Digital, Electrically Erasable Programmable Read Only Memory (EEPROM) (Vendor Item Drawing) 2009662 Microcircuit, Digital - Buffer/Line Driver (Vendor Item Drawing) 2009628 Oscillator, Crystal, Controlled (Vendor Item Drawing) 2009653 Microcircuit, Digital-Linear - RS-485/RS-422 Transceiver (Vendor Item Drawing) 3051200 Test Procedure for the M3P IFF Interface Card 3051215 Test Procedure for the M3P IFF Interface Card 3050895 IFF Interface Electrical Schematic Diagrams 3050894-002 Printed Wiring Board, IFF Interface 2010849 Socket, Plug-in Electronic Components 2.3 5998-01-491-3759 (3050945-123): CCA, MOD, THREAT TIMING GENERATOR PL3050945-123 (Parts List) CCA, MOD; TTG 2007807 Threat Timing Generator (Vendor Item Drawing) 3051242 Microcircuit, Digital, M3P TTG Control FPGA (Altered Item Drawing) PL3051242 (Parts List) MCKT, DGTL, TTG, FPGA 2009665 Microcircuit, Digital, Electrically Erasable Programmable Read Only Memory (EEPROM) (Vendor Item Drawing) 7007589 TTG FPGA, HDS (Vendor Item Drawing) 3051504 Microcircuit, Digital, M3P and MUTES TTG Control FPGA (Altered Item Drawing) PL3051504 (Parts List) Microckt, Dgtl, M3P MUTES TTG Cont FPGA 3051505 Microcircuit, Digital, MUTES TTG #2 Control FPGA PL3051505 (Parts List) Microckt, Dgtl, MUTES TTG #2 Cont FPGA 3050834 Microcircuit, Digital, C40 Loader PROM (U13) (Altered Item Drawing) 3052004 Test Procedure for the Threat Timing Generator Card 8004382 M3P TTG Control FPGA 8004429 M3P and MUTES TTG Control FPGA, U48, VDD 8004418 TTG FPGA Test Software 2.4 5998-01-491-4605 (3050945-107): CCA, MOD, IP ALTERA 2007798 Circuit Card Assembly, Industry Pack (IP)-Altera (Vendor Item Drawing) 3050459 Serial MUX Assembly FPGA (Altered Item Drawing) PL3050459 (Parts List) Serial MUX Assembly FPGA 654P7812 Circuit Card Assy - Serial Multiplex 8004252 Serial MUX Assembly FPGA (Vendor Item Drawing) 2009628 Oscillator, Crystal, Controlled (Vendor Item Drawing) 2009665 Microcircuit, Digital, Electrically Erasable programmable Read Only Memory (EEPROM) (Vendor Item Drawing) 3051475 Test Procedure for the IP Altera Card 3052001 Software Loading Procedures for the M3P Family of Circuit Card, Flash Drives, and Hard Drive Assemblies 2.5 OVERALL Relevant portions of applicable T.O.s such as 43D7-19-2-303-1, 43D7-19-4-4, 43D7-19-4-4-1, 43D7-19-3-1-1 are available to contractors. 3 Available Software Data Below is a list of the available software data for each of the circuit card assemblies. This listing does not guarantee completeness of data or that the data is the most recent version. Also, some of these data are copies of the original media. Because the software data may not be complete, the contractor shall be capable of retrieving original software. The contractor shall ensure interoperability between re-engineered cards and their legacy counterparts. 3.1 5998-01-499-6555 (3050904-102): IFF RECEIVER VIDEO PROCESSING ASSY 1914-0226 IFF Receiver FPGA PROM source v1.2 1914-0227 IFF Receiver FPGA PROM File Executable v1.2 1914-0103 Logic Analyzer Files 3.2 5998-01-498-8202 (3050893-102): CCA, IFF, INTERFACE 1914-0005 Interface FPGA Source Code 1914-0006 Interface FPGA PROM File Executable 1914-0007 Interface Environment 1914-0009 VME Interface FPGA Source Code 1914-0010 VME Interface FPGA PROM File Executable 1914-0011 VME Interface Environment 1914-0109 Logic Analyzer files 1914-0111 VME_TEST Software application 3.3 5998-01-491-3759 (3050945-123): CCA, MOD, THREAT TIMING GENERATOR 1914-0191 TTG Control FPGA Source Code v1.1 1914-0192 TTG Control FPGA PROM File Executable v1.1 1914-0260 TTG Control FPGA Source Code v1.2 1914-0261 TTG Control FPGA PROM File Executable v1.2 6465-0015 TTG Control FPGA PROM File Executable v1.3 6465-0018 TTG Control FPGA PROM File Executable v1.4 1914-0088 C40 Loader PROM Executable 6465-0101 TTG Control FPGA PROM File Executable v1.0 3.4 5998-01-491-4605 (3050945-107): CCA, MOD, IP ALTERA 6477-0002 IP Altera Executable 3.5 OVERALL 6465-0038 Test Software 6465-0178 BITS OFF Installation v2.8.6 --------------------------------------------------------------- Estimated Duration of Contract Period: 1 Calendar Year Electronic procedure will be used for this solicitation.
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59 -- Engineering Service