MODIFICATION
16 -- Anodic Electro-Coating system capable of applying E-coat Brand Name or Equal
- Notice Date
- 7/24/2013
- Notice Type
- Modification/Amendment
- Contracting Office
- 1664 Weeksville Rd, Elizabeth CIty, NC 27909
- ZIP Code
- 27909
- Solicitation Number
- HSCG38-13-Q-500033
- Response Due
- 7/25/2013
- Archive Date
- 1/21/2014
- Point of Contact
- Name: William Morris, Title: Contract Specialist, Phone: 2523356072, Fax:
- E-Mail Address
-
william.p.morris@uscg.mil;
- Small Business Set-Aside
- N/A
- Description
- AMENDMENT NOTICE:This is a combined synopsis/solicitation for commercial items prepared in accordance with the format in FAR Subpart 12.6, as supplemented with additional information included in this notice.The solicitation number is HSCG38-13-Q-500033 and is issued as an invitation for bids (IFB), unless otherwise indicated herein.The solicitation document and incorporated provisions and clauses are those in effect through Federal Acquisition Circular FAC 2005-68. The associated North American Industrial Classification System (NAICS) code for this procurement is 325510 with a small business size standard of 500.00 employees.This requirement is unrestricted and only qualified offerors may submit bids.The solicitation pricing on www.FedBid.com will start on the date this solicitation is posted and will end on 2013-07-25 15:30:00.0 Eastern Time or as otherwise displayed at www.FedBid.com.FOB Destination shall be Elizabeth City, NC 27909 The DHS USCG Aviation Logistics Center requires the following items, Brand Name or Equal, to the following: LI 001: Turnkey Anodic Electro-Coating system capable of applying E-coat meeting the SAE AMS 3144 specification and coating material meeting this specification. Price includes delivery, minimum 1 year warranty, set up, installation, training, and debris removal. See specification for additional details., 1, EA; Solicitation and Buy Attachments ***Question Submission: Interested offerors must submit any questions concerning the solicitation at the earliest time possible to enable the Buyer to respond. Questions must be submitted by using the 'Submit a Question' feature at www.fedbid.com. Questions not received within a reasonable time prior to close of the solicitation may not be considered.*** For this solicitation, DHS USCG Aviation Logistics Center intends to conduct an online competitive reverse auction to be facilitated by the third-party reverse auction provider, FedBid, Inc. FedBid has developed an online, anonymous, browser based application to conduct the reverse auction. An Offeror may submit a series of pricing bids, which descend in price during the specified period of time for the aforementioned reverse auction. DHS USCG Aviation Logistics Center is taking this action in an effort to improve both vendor access and awareness of requests and the agency's ability to gather multiple, competed, real-time bids.All responsible Offerors that respond to this solicitation MUST submit the pricing portion of their bid using the online exchange located at www.FedBid.com. There is no cost to register, review procurement data or make a bid on www.FedBid.com.Offerors that are not currently registered to use www.FedBid.com should proceed to www.FedBid.com to complete their free registration. Offerors that require special considerations or assistance may contact the FedBid Helpdesk at 877-9FEDBID (877-933-3243) or via email at clientservices@fedbid.com. Offerors may not artificially manipulate the price of a transaction on www.FedBid.com by any means. It is unacceptable to place bad faith bids, to use decoys in the www.FedBid.com process or to collude with the intent or effect of hampering the competitive www.FedBid.com process.Should offerors require additional clarification, notify the point of contact or FedBid at 877-9FEDBID (877-933-3243) or clientservices@fedbid.com.Use of FedBid: Buyers and Sellers agree to conduct this transaction through FedBid in compliance with the FedBid Terms of Use. Failure to comply with the below terms and conditions may result in offer being determined as non-responsive. New Equipment ONLY; NO remanufactured or "gray market" items. All items must be covered by the manufacturer's warranty. Bid MUST be good for 90 calendar days after close of Buy. Shipping must be free on board (FOB) destination CONUS (Continental U.S.), which means that the seller must deliver the goods on its conveyance at the destination specified by the buyer, and the seller is responsible for the cost of shipping and risk of loss prior to actual delivery at the specified destination. This solicitation requires registration with the System for Award Management (SAM) prior to award, pursuant to applicable regulations and guidelines. Registration information can be found at www.sam.gov. The selected Offeror must comply with the following commercial item terms and conditions, which are incorporated herein by reference: FAR 52.212-1, Instructions to Offerors - Commercial Items, applies to this acquisition; Commercial Items; FAR 52.212-5, Contract Terms and Conditions Required To Implement Statutes or Executive Orders-Commercial Items, paragraph (a) and the following clauses in paragraph (b): 52.222-21, 52.222-26, 52.222-35, 52.222-36, 52.222-37, 52.225-13, 52.232-34. The full text of the referenced FAR clauses may be accessed electronically at https://www.acquisition.gov/far/. Option for Increased Quantity (Mar 1989) The Government may increase the quantity of supplies called for in the Schedule at the unit price specified. The Contracting Officer may exercise the option by written notice to the Contractor within [insert in the clause the period of time in which the Contracting Officer has to exercise the option]. Delivery of the added items shall continue at the same rate as the like items called for under the contract, unless the parties otherwise agree. 52.211-14 Notice of Priority Rating for National Defense Use 52.212-1 Instructions to Offerors- Commercial Items (DEC 2012) with the following included by Addendum: (c) The offeror agrees to hold the prices in its offer firm for 90 calendar days from the date specified on the quotation. 52.203-3 Gratuities (Apr 1984) 52.203-12 Limitation on Payments to Influence Certain Federal Transactions (Oct 2010) 52.204-4 Printed or Copied Double-Sided on Postconsumer Fiber Content Paper (May 2011) 52.204-13 Central Contractor Registration Maintenance (Dec 2012) 52.211-15 Defense Priority and Allocation Requirements (APR 2008) 52.211-17 Delivery of Excess Quantities (Sept 1989) 52.229-3 Federal, State, and Local Taxes (Feb 2013) 52.232-8 Discounts for Prompt Payment (Feb 2002) 52.232-11 Extras (Apr 1984) 52.232-17 Interest (Oct 2010) 52.242-13 Bankruptcy (July 1995) 52.243-1 Changes?Fixed-Price (Aug 1987) 52.246-2 Inspection of Supplies?Fixed-Price (Aug 1996) 52.247-34 F.O.B. Destination (NOV 1991) 52.249-8 Default (Fixed-Price Supply and Service) (Apr 1984) (a) Offerors are invited to state an opinion on whether the quantity(ies) of supplies on which bids, proposals or quotes are requested in this solicitation is (are) economically advantageous to the Government. ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ (b) Each offeror who believes that acquisitions in different quantities would be more advantageous is invited to recommend an economic purchase quantity. If different quantities are recommended, a total and a unit price must be quoted for applicable items. An economic purchase quantity is that quantity at which a significant price break occurs. If there are significant price breaks at different quantity points, this information is desired as well. Item Quantity Price Quotation Total (c) The information requested in this provision is being solicited to avoid acquisitions in disadvantageous quantities and to assist the Government in developing a data base for future acquisitions of these items. However, the Government reserves the right to amend or cancel the solicitation and resolicit with respect to any individual item in the event quotations received and the Government?s requirements indicate that different quantities should be acquired. An offeror shall complete only paragraph (b) of this provision if the offeror has completed the annual representations and certifications electronically at https://www.acquisition.gov/. If an offeror has not completed the annual representations and certifications electronically at the ORCA website, the offeror shall complete only paragraphs (c) through (o) of this provision. (a) Protests, as defined in section 33.101 of the Federal Acquisition Regulation, that are filed directly with an agency, and copies of any protests that are filed with the Government Accountability Office (GAO), shall be served on the Contracting Officer (addressed as follows) by obtaining written and dated acknowledgment of receipt from Attn: BETHANY ROSSER USCG Aviation Logistics Center 1664 Weeksville Road ESD Procurement Branch Elizabeth City, NC 27909. (b) The copy of any protest shall be received in the office designated above within one day of filing a protest with the GAO. This solicitation incorporates one or more solicitation provisions by reference, with the same force and effect as if they were given in full text. Upon request, the Contracting Officer will make their full text available. The offeror is cautioned that the listed provisions may include blocks that must be completed by the offeror and submitted with its quotation or offer. In lieu of submitting the full text of those provisions, the offeror may identify the provision by paragraph identifier and provide the appropriate information with its quotation or offer. Also, the full text of a solicitation provision may be accessed electronically at this address: http://www.acquisition.gov/far/index.html. Contract Terms and Conditions Required to Implement Statutes or Executive Orders?Commercial Items (Jan. 2013) (a) The Contractor shall comply with the following Federal Acquisition Regulation (FAR) clauses, which are incorporated in this contract by reference, to implement provisions of law or Executive orders applicable to acquisitions of commercial items: (1) 52.222-50, Combating Trafficking in Persons (Feb 2009) (22 U.S.C. 7104(g)). 0Alternate I (Aug 2007) of 52.222-50 (22 U.S.C. 7104(g)). (2) 52.233-3, Protest After Award (AUG 1996) (31 U.S.C. 3553). (3) 52.233-4, Applicable Law for Breach of Contract Claim (OCT 2004) (Pub. L. 108-77, 108-78). (b) The Contractor shall comply with the FAR clauses in this paragraph (b) that the Contracting Officer has indicated as being incorporated in this contract by reference to implement provisions of law or Executive orders applicable to acquisitions of commercial items: 1 (1) 52.203-6, Restrictions on Subcontractor Sales to the Government (Sept 2006), with Alternate I (Oct 1995) (41 U.S.C. 253g and 10 U.S.C. 2402). 1 (4) 52.204-10, Reporting Executive Compensation and First-Tier Subcontract Awards (Aug. 2012) (Pub. L. 109-282) (31 U.S.C. 6101 note). 1 (6) 52.209-6, Protecting the Government?s Interest When Subcontracting with Contractors Debarred, Suspended, or Proposed for Debarment (DEC 2010) (31 U.S.C. 6101 note). (Applies to contracts over $30,000). (Not applicable to subcontracts for the acquisition of commercially available off-the-shelf items). 1 (10) 52.219-4, Notice of Price Evaluation Preference for HUBZone Small Business Concerns (JAN 2011) (if the offeror elects to waive the preference, it shall so indicate in its offer) (15 U.S.C. 657a). 1 (14) 52.219-8, Utilization of Small Business Concerns (Jan 2011) (15 U.S.C. 637(d)(2) and (3)). 1 (23) 52.219-28, Post Award Small Business Program Rerepresentation (Apr 2012) (15 U.S.C. 632(a)(2)). 1 (26) 52.222-3, Convict Labor (June 2003) (E.O. 11755). 1 (27) 52.222-19, Child Labor?Cooperation with Authorities and Remedies (Jul 2010) (E.O. 13126). 1 (28) 52.222-21, Prohibition of Segregated Facilities (Feb 1999). 1 (39) 52.222-26, Equal Opportunity (Mar 2007) (E.O. 11246). 1 (30) 52.222-35, Equal Opportunity for Veterans (Sep 2010) (38 U.S.C. 4212). 1 (31) 52.222-36, Affirmative Action for Workers with Disabilities (Oct 2010) (29 U.S.C. 793). 1 (32) 52.222-37, Employment Reports on Veterans (SEP 2010) (38 U.S.C. 4212). 1 (33) 52.222-40, Notification of Employee Rights Under the National Labor Relations Act (Dec 2010) (E.O. 13496). 1 (38) 52.223-18, Encouraging Contractor Policies to Ban Text Messaging While Driving (AUG 2011) (E.O. 13513). 1 (42) 52.225-13, Restrictions on Certain Foreign Purchases (June 2008) (E.O.?s, proclamations, and statutes administered by the Office of Foreign Assets Control of the Department of the Treasury). 1 (47) 52.232-33, Payment by Electronic Funds Transfer?Central Contractor Registration (Oct 2003) (31 U.S.C. 3332). This clause implements the temporary policy provided by OMB Policy Memorandum M-12-16, Providing Prompt Payment to Small Business Subcontractors, dated July 11, 2012. (a) Upon receipt of accelerated payments from the Government, the contractor is required to make accelerated payments to small business subcontractors to the maximum extent practicable after receipt of a proper invoice and all proper documentation from the small business subcontractor. (b) Include the substance of this clause, including this paragraph (b), in all subcontracts with small business concerns. (c) The acceleration of payments under this clause does not provide any new rights under the Prompt Payment Act. The Contractor agrees to comply with any provision or clause that is incorporated herein by reference to implement agency policy applicable to acquisition of commercial items or components. The provision or clause in effect based on the applicable regulation cited on the date the solicitation is issued applies unless otherwise stated herein. The following provisions and clauses are incorporated by reference: [The Contracting Officer should either check the provisions and clauses that apply or delete the provisions and clauses that do not apply from the list. The Contracting Officer may add the date of the provision or clause if desired for clarity.] (a) Provisions. ____3052.209-72 Organizational Conflicts of Interest. ____3052.216-70 Evaluation of Offers Subject to An Economic Price Adjustment Clause. ____3052.219-72 Evaluation of Prime Contractor Participation in the DHS Mentor Prot??g?? Program. (b) Clauses. ____3052.203-70 Instructions for Contractor Disclosure of Violations. ____3052.204-70 Security Requirements for Unclassified Information Technology Resources. ____3052.204-71 Contractor Employee Access. ____Alternate I _X_ 3052.205-70 Advertisement, Publicizing Awards, and Releases. ____3052.209-73 Limitation on Future Contracting. ____3052.215-70 Key Personnel or Facilities. ____3052.216-71 Determination of Award Fee. ____3052.216-72 Performance Evaluation Plan. ____3052.216-73 Distribution of Award Fee. ____3052.217-91 Performance. (USCG) ____3052.217-92 Inspection and Manner of Doing Work. (USCG) ____3052.217-93 Subcontracts. (USCG) ____3052.217-94 Lay Days. (USCG) ____3052.217-95 Liability and Insurance. (USCG) ____3052.217-96 Title. (USCG) ____3052.217-97 Discharge of Liens. (USCG) ____3052.217-98 Delays. (USCG) ____3052.217-99 Department of Labor Safety and Health Regulations for Ship Repair. (USCG) ____3052.217-100 Guarantee. (USCG) ____3052.219-70 Small Business Subcontracting Plan Reporting. ____3052.219-71 DHS Mentor Prot??g?? Program. ____3052.228-70 Insurance. ____3052.228-90 Notification of Miller Act Payment Bond Protection. (USCG) ____3052.228-91 Loss of or Damage to Leased Aircraft. (USCG) ____3052.228-92 Fair Market Value of Aircraft. (USCG) ____3052.228-93 Risk and Indemnities. (USCG) ____3052.236-70 Special Provisions for Work at Operating Airports. ____3052.242-72 Contracting Officer?s Technical Representative. ____3052.247-70 F.o.B. Origin Information. ____Alternate I ____Alternate II ____3052.247-71 F.o.B. Origin Only. __X 3052.247-72 F.o.B. Destination Only. (End of clause) It is the policy of the United States Coast Guard (USCG) to issue solicitations and make contract awards in a fair and timely manner. The Ombudsman Program for Agency Protests (OPAP) was established to investigate agency protest issues and resolve them without expensive and time-consuming litigation. OPAP is an independent reviewing authority that is empowered to grant a prevailing protester essentially the same relief as the General Accountability Office (GAO). Interested parties are encouraged to seek resolution of their concerns within the USCG as an Alternative Dispute Resolution (ADR) forum, rather than filing a protest with the GAO or some external forum. Interested parties may seek resolution of their concerns informally or opt to file a formal agency protest with the contracting officer or Ombudsman. Informal forum with the Ombudsman. Interested parties who believe a specific USCG procurement is unfair or otherwise defective should first direct their concerns to the cognizant contracting officer. If the contracting officer is unable to satisfy the concerns, the interested party is encouraged to contact the USCG Ombudsman for Agency Protests. Under this informal process, the agency is not required to suspend contract award performance. Use of an informal forum does not suspend any time requirement for filing a protest with the agency or other forum. In order to ensure a timely response, interested parties should provide the following information to the Ombudsman: solicitation/contract number, contracting office, contracting officer, and solicitation closing date (if applicable). Formal Agency Protest with the Ombudsman. Prior to submitting a formal agency protest, protesters must first use their best efforts to resolve their concerns with the contracting officer through open and frank discussions. If the protester?s concerns are unresolved, an independent review is available by the Ombudsman. The protester may file a formal agency protest to either the contracting officer or as an alternative to that, the Ombudsman under the OPAP program. Contract award or performance will be suspended during the protest period unless contract award or performance is justified, in writing, for urgent and compelling reasons or is determined in writing to be in the best interest of the Government. The agency?s goal is to resolve protests in less than 35 calendar days from the date of filing. Protests shall include the information set forth in FAR 33.103. If the protester fails to submit the required information, resolution of the protest may be delayed or the protest may be dismissed. This will not preclude re-filing of the protest to meet the requirement. To be timely, protests must be filed within the period specified in FAR 33.103(e). Formal protests filed under the OPAP program should be submitted to: Department of Homeland Security United States Coast Guard (CG-9131) Ombudsman Program for Agency Protests 1900 Half Street, SW, Room 11-0602 Washington, D. C. 20593-0001 FAX: 202.475.3904 The Ombudsman Hotline telephone number is 202.372.3675. (a) Prohibitions.Section 835 of the Homeland Security Act, 6 U.S.C. 395, prohibits the Department of Homeland Security from entering into any contract with a foreign incorporated entity which is treated as an inverted domestic corporation as defined in this clause, or with any subsidiary of such an entity. The Secretary shall waive the prohibition with respect to any specific contract if the Secretary determines that the waiver is required in the interest of national security.(b) Definitions. As used in this clause:Expanded Affiliated Group means an affiliated group as defined in section 1504(a) of the Internal Revenue Code of 1986 (without regard to section 1504(b) of such Code), except that section 1504 of such Code shall be applied by substituting `more than 50 percent' for at least 80 percent' each place it appears. Foreign Incorporated Entity means any entity which is, or but for subsection (b) of section 835 of the Homeland Security Act, 6 U.S.C. 395, would be, treated as a foreign corporation for purposes of the Internal Revenue Code of 1986.Inverted Domestic Corporation. A foreign incorporated entity shall be treated as an inverted domestic corporation if, pursuant to a plan (or a series of related transactions)? (1) The entity completes the direct or indirect acquisition of substantially all of the properties held directly or indirectly by a domestic corporation or substantially all of the properties constituting a trade or business of a domestic partnership;(2) After the acquisition at least 80 percent of the stock (by vote or value) of the entity is held?(i) In the case of an acquisition with respect to a domestic corporation, by former shareholders of the domestic corporation by reason of holding stock in the domestic corporation; or(ii) In the case of an acquisition with respect to a domestic partnership, by former partners of the domestic partnership by reason of holding a capital or profits interest in the domestic partnership; and(3) The expanded affiliated group which after the acquisition includes the entity does not have substantial business activities in the foreign country in which or under the law of which the entity is created or organized when compared to the total business activities of such expanded affiliated group. Person, domestic, and foreign have the meanings given such terms by paragraphs (1), (4), and (5) of section 7701(a) of the Internal Revenue Code of 1986, respectively.(c) Special rules. The following definitions and special rules shall apply when determining whether a foreign incorporated entity should be treated as an inverted domestic corporation.(1) Certain Stock Disregarded. For the purpose of treating a foreign incorporated entity as an inverted domestic corporation these shall not be taken into account in determining ownership:(i) Stock held by members of the expanded affiliated group which includes the foreign incorporated entity; or(ii) stock of such entity which is sold in a public offering related to the acquisition described in subsection (b)(1) of Section 835 of the Homeland Security Act, 6 U.S.C. 395(b)(1).(2) Plan Deemed In Certain Cases. If a foreign incorporated entity acquires directly or indirectly substantially all of the properties of a domestic corporation or partnership during the 4-year period beginning on the date which is 2 years before the ownership requirements of subsection (b)(2) are met, such actions shall be treated as pursuant to a plan. (3) Certain Transfers Disregarded. The transfer of properties or liabilities (including by contribution or distribution) shall be disregarded if such transfers are part of a plan a principal purpose of which is to avoid the purposes of this section.(d) Special Rule for Related Partnerships. For purposes of applying section 835(b) of the Homeland Security Act, 6 U.S.C. 395(b) to the acquisition of a domestic partnership, except as provided in regulations, all domestic partnerships which are under common control (within the meaning of section 482 of the Internal Revenue Code of 1986) shall be treated as a partnership.(e) Treatment of Certain Rights.(1) Certain rights shall be treated as stocks to the extent necessary to reflect the present value of all equitable interests incident to the transaction, as follows:(i) warrants;(ii) options;(iii) contracts to acquire stock;(iv) convertible debt instruments; and(v) others similar interests. (2) Rights labeled as stocks shall not be treated as stocks whenever it is deemed appropriate to do so to reflect the present value of the transaction or to disregard transactions whose recognition would defeat the purpose of Section 835. (f) Disclosure. The offeror under this solicitation represents that [Check one]:0 It is not a foreign incorporated entity that should be treated as an inverted domestic corporation pursuant to the criteria of (HSAR) 48 CFR 3009.104-70 through 3009.104-73;0 It is a foreign incorporated entity that should be treated as an inverted domestic corporation pursuant to the criteria of (HSAR) 48 CFR 3009.104-70 through 3009.104-73, but it has submitted a request for waiver pursuant to 3009.104-74, which has not been denied; or0 It is a foreign incorporated entity that should be treated as continued...an inverted domestic corporation pursuant to the criteria of (HSAR) 48 CFR 3009.104-70 through 3009.104-73, but it plans to submit a request for waiver pursuant to 3009.104-74.(g) A copy of the approved waiver, if a waiver has already been granted, or the waiver request, if a waiver has been applied for, shall be attached to the bid or proposal. The USCG intends to award a purchase order resulting from this RFQ to the responsible offeror(s) whose offer(s), conforming to the RFQ, will be most advantageous to the Government, price and other factors considered. Factors are Technical Capability, past performance, and price. Technical Capability and past performance when combined are significantly more important than price. If offering other than brand name the offeror is responsible for demonstrating the quality and technical capability of the item offered in sufficient detail to permit a thorough technical evaluation. This system will be a turnkey standalone system to be installed at ALC and meet the requirements stated in the SOO. Design: The Contractor shall provide a complete design, which is functional, technically accurate, fully detailed, and in conformance with applicable regulations. The Contractor shall perform thorough research and site investigation. Investigation shall cover all site features that may be affected by the project design. The Contractor will be held responsible for all costs incurred as a result of any design errors, deficiencies, or inadequacies resulting from the use of inaccurate drawings and/or insufficient research or site investigation. Systems shall utilize a tank process that dips parts and components after pretreatment and coats the parts with a chrome free corrosion inhibitive primer minimizing the requirements for PPE (Personal Protective Equipment) and eliminating the exposure monitoring required for the current process. The coating mil thickness must be controlled and the process must have the ability to coat 3D shaped parts with ease. Material utilization must be 98% or greater compared to standard spray primers of 30 - 35%. Also the parts must be able to be handled immediately following application prior to oven cure of 30 minutes at 200F. Once the cure is complete the parts must be ready to continue their flow through the PDM (Programmed Depot Maintenance).The Government shall have data rights of the documentation to reproduce and distribute within the Government. Offerors failing to provide this information will be considered non responsive and are not eligible for award consideration. Offerors are cautioned past performance information may be retrieved from Government databases for evaluation consideration. Offerors shall provide FFP pricing for inclusive of delivery FOB destination. This requirement is subject to availability of funds. USCG ALC experiences extensive corrosion to internal and external aircraft parts leading to required manufacture and replacement of aircraft parts during PDM, Drop-in Maintenance, and Field Service Support of the 26 Air Stations throughout the country. Due to the highly corrosive environment and corrosion repairs being tracked, when manufacturing and replacing these aircraft parts it is a requirement of the United States Coast Guard to apply the best corrosion protection available to minimize the impact corrosion has on its airframes, while reducing the amount of Chromium used during this application.Current priming applications utilize spray equipment and large portions of chromium based primers which qualify to MIL-PRF-23377. These applications require extensive PPE (Personal Protective Equipment) and exposure monitoring for chromium levels. This process has also proven impossible to provide the required uniform mil thickness to the three dimensional aircraft parts and components being manufactured and replaced on the USCG?s airframes. The current spray application also generates excessive waste while only utilizing roughly 30 - 35 percent of the actual material being applied, which equates to 65 - 70 percent wasted material and excessive cost incurred. Excessive dry times are also required for the current process with MIL-PRF-23377 primers taking from 2 - 8 hours to cure before the topcoat or assembly process can take place. SCOPE: The USCG Base Elizabeth City?s, Aviation Logistics Center?s objective is to obtain an Anodic Electro-Coating system capable of applying E-coat meeting the SAE AMS 3144 specification and coating material meeting this specification in the amount one complete system fill. System shall be capable of coating parts up to maximum size of 20?x32?x36?. The maximum part weight will be determined by part size and gauge, all parts are manufactured on site from aluminum stock. System shall be capable of processing 10 loads per hour. Production will run a max of eighteen hours per day, Six days per week. All manufactured parts requiring e-coat will be alodined at a separate location and ready to enter the e-coat system. The system shall include only an E-coat tank, one Permeate rinse tank, and one DI. Water rinse tank. Only DI water is available. There is not a waste treatment system available. Must be capable of coating parts up to 20x32x36. Must fit in Room Size 15'5"x18'. This system will be a standalone system to be installed at ALC and must include a minimum of 40 hours of operator training, product support for a minimum period of one year and a maintenance manual for the Electro-coat system. The system shall also include a light curtain barrier, and overhead I-beam trolley system. This is a new specification which has been written for use in the aerospace industry, and is a new requirement for ALC on all locally manufactured aircraft parts. The Electro-coat process is different from the typical spray process that is used today in the aerospace industry. It utilizes a tank process that dips parts and components after pretreatment and coatsthe parts with a chrome free corrosion inhibitive primer. This along with the absence of Chromium minimizes the requirements for PPE and eliminates the exposure monitoring required for the current process. The coating mil thickness is controlled and the process has the ability to coat 3D shaped parts with ease. Material utilization is 98% compared to standard spray primers of 30 - 35%. Also the parts can be handled immediately following application prior to oven cure of 30 minutes at 200F. Once this cure is complete these parts will be ready to continue their flow through the PDM (Programmed Depot Maintenance). REQUIREMENTS: Design: The Contractor shall provide a complete design, which is functional, technically accurate, fully detailed, and in conformance with applicable regulations. The Contractor shall perform thorough research and site investigation. Investigation shall cover all site features that may be affected by the project design. The Contractor will be held responsible for all costs incurred as a result of any design errors, deficiencies, or inadequacies resulting from the use of inaccurate drawings and/or insufficient research or site investigation. GOVERNMENT AND CONTRACTOR RESPONSIBILITIES Government: Provide physical location for the system in and around Building 97 Machine Shop work area free of obstacles, aircraft components, and equipment. Coordinate with the Contractor providing materials needed for performance and acceptance testing performed at the Government facility. Required utilities will be made available for Contractor site work. Provide the Contractor with information and assistance regarding Government facilities and utilities at the installation site. Contractor: Provide personnel labor, material, tools and equipment needed for turnkey installation and interconnection of all components require to make the Electro-coating System operational consistent with this SOO. Off-load and place system components, materials, and supplies from carrier vehicles at the project site. Connect system and components to the nearest compatible utilities hook-up point(s). Provide all necessary tools, gages, and instrumentation necessary to perform all acceptance tests and verifications required for a ?turn-key? installation. Provide the personnel needed for training Government personnel in the operation and maintenance of the system. Obtain all necessary ALC vehicle and employee passes. Coordinate any interruption of utility services with Government personnel as required. POP is award to 5 months ARO. No specifications or drawing are available from the agency. The Contractor shall provide a minimum one (1) year warranty on all parts and labor from the day of Government acceptance with a desired 72-hour response time at no additional costs to the Government. This warranty shall cover ALL of the electro-coating system components specified in this document.
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- Place of Performance
- Address: Elizabeth City, NC 27909
- Zip Code: 27909
- Zip Code: 27909
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