SAMDaily.us | PRESOL | 17 | EXHAUST VALVE,BUTTE

SAMDAILY.US - ISSUE OF DECEMBER 25, 2019 SAM #6600
SOLICITATION NOTICE

17 -- EXHAUST VALVE,BUTTE

Notice Date: 12/23/2019 12:50:05 PM
Notice Type: Solicitation
NAICS: 333999 — All Other Miscellaneous General Purpose Machinery Manufacturing
Contracting Office: DLA AVIATION AT PHILADELPHIA, PA PHILADELPHIA PA 19111 USA
ZIP Code: 19111
Solicitation Number: SPRPA120RX012
Response Due: 1/21/2020 8:59:59 PM
Archive Date: 02/05/2020
Point of Contact: Telephone: 2157373832
E-Mail Address: BRIAN.FARRINGTON@DLA.MIL
(BRIAN.FARRINGTON@DLA.MIL)
Awardee: null
Description: ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|||X|ISO 9001||||| TIME OF DELIVERY (JUNE 1997)|20|0001AA|16 EA|640|0001AB|1 LOT|260||||||||||||||| DESIRED AND REQUIRED TIME OF DELIVERY (JUNE 1997)|29|0001AA|16 EA|640|0001AB|1 LOT|260|||||||||||||||||||||||| STOP-WORK ORDER (AUG 1989)|1|| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|Invoice and Receiving Report (Combo)|N/A|TBD|SPRPA1|TBD|TBD|See Schedule|TBD|N/A|N/A|TBD|N/A|N/A|N/A|N/A|N/A| VALUE ENGINEERING (OCT 2010)|3|||| EQUAL OPPORTUNITY (SEP 2016)|2||| SMALL BUSINESS SUBCONTRACTING PLAN (DOD CONTRACTS)- BASIC (MAY 2019)|1|| INTEGRITY OF UNIT PRICES (OCT 2010)|1|| EQUAL OPPORTUNITY FOR VETERANS (OCT 2015)|4||||| WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUN 2003)|6|One year after the date of delivery.|45 days after the discovery of defect.||||| WARRANTY OF DATA - BASIC (MAR 2014)|2||| SMALL BUSINESS SUBCONTRACTING PLAN (AUG 2018)(DEVIATION 2018-O0018)|5|||||William.Cosenza@dla.mil| EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUL 2014)|2||| TRANSPORTATION OF SUPPLIES BY SEA (FEB 2019)|2||| FIRST ARTICLE APPROVAL--CONTRACTOR TESTING (SEP 1989)|10||||||||||| LIMITATION OF LIABILITY--HIGH-VALUE ITEMS (FEB 1997)|1|| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (JUN 2019)|11|||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (NOV 2014))|5|||||| BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (NOV 2014)|1|| ROYALTY INFORMATION (APR 1984)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (DEC 2018)|12|336413|1,000 employees||||||||||| REPRESENTATION REGARDING CERTIAN TELECOMMUNICATIONS AND VIDEO SUREILLANCESERVICES OR EQUIPMENT (AUG 2019))|2||| FACSIMILE PROPOSALS (OCT 1997)|1|215-737-7149| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2||X| EVALUATION OF FIRST ARTICLE TESTING|5|||x||| No drawings are available for this Request for Proposal. FAR 52.215-10 is hereby incorporated into this Solicitation. \ 1. SCOPE 1.1 . Markings shall be in accordance with MIL-STD-130. 1.2 PRE-AWARD / POST AWARD REQUIREMENTS: Due to the critical use of this item and its quality history, a pre-award survey and post-award conference may be required for all new manufacturers. For all previous sources, a post-award conference may be recommended. 1.3 . The contractor shall include on the detailed process/operation sheets developed, (1) all in house manufacturing processes and (2) the identity of all manufacturing sources performing processes/operations outside their facility. These sheets shall not be revised or altered after the successful completion of First Article or Production Lot Testing without approval from the Basic Design Engineering activity, via the PCO. 1.4 . Unless otherwise specified, for fabricated parts, the Inspection Method Sheets/ Final Inspection Sheets shall list the characteristics of each item produced under the contract. The manufacturer shall be required to provide certifications of all raw material including castings and forgings. the material source shall be identified and the documentation shall be able to identify the customer and/or contract number. The manufacturer shall maintain all raw material documentation for a minimum of ten (10) years. The contractor is responsible for providing completed Inspection Method Sheets/Final Inspection Sheets showing the actual dimensions taken for ALL Characteristics,in addition, critical characteristics shall be annotated. 1.5 The components being acquired under this solicitation have been classified as Flight Critical requiring engineering source approval by the Naval Air Systems Command. Only those companies who have submitted requests for source approval and been approved will be eligible for award under this solicitation. Any company not previously approved may submit a Source Approval Request to the contracting officer, Naval Inventory Control Point, (See Block 10 of the SF33 for name and code). The Source Approval Request shall contain the following documentation and shall be submitted by the closing date of this solicitation: (A) Copy of complete configuration drawings for a similar item(s) which your company has produced within the past three years, including test procedures for which your company (1) has been qualified to manufacture and (2) which is similar, i.e., requires the same materials, manufacturing processes, inspections, tolerances and similar application as the item(s) for which you are seeking approval. (B) Copy of the complete process/operation sheets used to manufacuture the similar item, including but not limited to, detailed shop sketches. These plans must note those operations and processes performed by subcontractors/ vendors. (C) Complete copies of purchase orders, shipping documents, etc. that document delivery of production quantities of the part to the Original Equipment Manufacturer or Military service. Provide the most recent copies of the documents. (D) A detailed comparative analysis of the differences/similarities between the similar part and the part(s) for which you are seeking approval. This analysis should include materials, configuration, tolerances, process requirements, dimensions, castings, forgings, etc. (E) Copy of inspection method sheets used in the manufacturing and at final inspection. These sheets should include actual tolerance, print requirements, inspection devices, sources performing the operation and level of inspection. Critical characteristics should be discernible from all other characteristics. The above requirements are a subset of requirements specified in the ASO Source Approval Information Brochure dated January 1995. The submission of this data subset is contingent upon and in consideration of the submitting contractor meeting all other requirements specified in this solicitation to include a bilateral agreement with MDA which includes availability of complete data, MRB disposition, etc. Any company not having such agreement, but desiring to seek engineering source approval, will be required to submit data meeting all requirements of the ASO/NAVICP Source Approval Brochure. 1.6 Sampling rates (AQLs) indicated below shall be used in accordance with ANSI Z1.4 for Single Sampling and a General Inspection Level of II. 1.7 In addition to the 100% PCO Mandatory, critical and major characteristics, attributes for plating, hardness and non-destructive testing will be inspected one hundred percent. 1.8 Contractor shall develop a system for identification of individual piece parts for traceability purposes. Markings shall not be permanent. 1.9 An AQL of 1.5 will be used for Class 3 threads and dimensions, and geometric feature controls with a tolerance range of .010 or less. 1.10 For minor characteristics, a sampling rate determined by the contractor and subject to QAR approval will be used. 1.11 The material covered in this contract/purchase order will be used in a crucial shipboard system enabling the launch and/or recovery of aircraft. The use of incorrect or defective material would create a high probability of failure resulting in a serious personnel injury, loss of life, loss of vital shipboard systems or loss of aircraft. Therefore,the material has been designated as Critical material and special control procedures are invoked to ensure receipt of correct material. 1.12 Articles to be furnished hereunder shall be manufactured, tested and inspected in accordance with ;NAWC LAKEHURST; drawing number ( ;80020; ) ;17-61552-3; , Revision ;V; and all details and specifications referenced therein. 1.13 Unless expressly provided for elsewhere in this clause, equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, test equipment, or any other manufacturing aid required for the manufacture and/or testing of the subject item(s) will not be provided by the Government or any other source and is the sole responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing or referenced specification. 1.14 If MIL-STD-454 is referenced in the drawings or in the specification, the contractor is expected to show compliance with IPC/EIAJ-STD-001C. 2. APPLICABLE DOCUMENTS DRAWING DATA=A316303 |80020|AA| |C| | | | DRAWING DATA=A316635 |80020| T| |C| | | | DRAWING DATA=A318426 |80020| W| |C| | | | DRAWING DATA=A91477 |80020|22| |C| | | | DRAWING DATA=A91888 |80020|27| |C| | | | DRAWING DATA=B87878 |80020|19| |C| | | | DRAWING DATA=B88963 |80020|24| |C| | | | DRAWING DATA=D88742 |80020| N| |C| | | | DRAWING DATA=MPR 1072 |80020| -| |C| | | | DRAWING DATA=MPR 1222 |80020| -| |C| | | | DRAWING DATA=MPR 1223 |80020| B| |C| | | | DRAWING DATA=17-32156 |80020| D| |C| | | | DRAWING DATA=17-32498 |80020| G| |C| | | | DRAWING DATA=17-32505 |80020| D| |C| | | | DRAWING DATA=17-41965 |80020| J| |C| | | | DRAWING DATA=17-41967 |80020| J| |C| | | | DRAWING DATA=17-41968 |80020| M| |C| | | | DRAWING DATA=17-41969 |80020| M| |C| | | | DRAWING DATA=17-42132 |80020| J| |C| | | | DRAWING DATA=17-50598 |80020| K| |C| | | | DRAWING DATA=17-50599 |80020| M| |C| | | | DRAWING DATA=17-50600 |80020| L| |C| | | | DRAWING DATA=17-50608 |80020| J| |C| | | | DRAWING DATA=17-61552 |80020| V| |D| | | | DRAWING DATA=17-61556 |80020|AA| |C| | | | DRAWING DATA=17-61557 |80020| W| |C| | | | DRAWING DATA=18-2935 |80020| J| |C| | | | DRAWING DATA=18-32140 |80020| G| |C| | | | DRAWING DATA=18-32151 |80020| F| |C| | | | DRAWING DATA=18-32162 |80020| F| |C| | | | DRAWING DATA=316293 |80020| N| |C| | | | DRAWING DATA=316294 |80020| Y| |C| | | | DRAWING DATA=322584 |80020| C| |C| | | | DRAWING DATA=413541 |80020| F| |C| | | | DRAWING DATA=426548 |80020| B| |C| | | | DRAWING DATA=509441 |80020|AB| |C| | | | DRAWING DATA=522368 |80020| D| |C| | | | DRAWING DATA=522370 |80020| E| |C| | | | DRAWING DATA=522907 |80020| B| |C| | | | DRAWING DATA=522908 |80020| D| |C| | | | DRAWING DATA=91635 |80020|28| |C| | | | 3. REQUIREMENTS - NOT APPLICABLE 4. QUALITY ASSURANCE 4.1 Review documentation as provided under DD 1423 requirements. 4.2 CRITICAL MANUFACTURING PROCESSES ( ;APPLIES; ) HEAT TREAT ( ;APPLIES; ) WELDING ( ;APPLIES; ) CADMIUM PLATING ( ; ; ) ENGINEERING CHROME PLATING ( ; ; ) NICKEL CHROME PLATING ( ; ; ) CASTING(S) ( ;APPLIES; ) FORGING(S) ( ;APPLIES; ) MPR (MATERIAL PROCESSING REQUIREMENTS) 4.3 . Mandatory Inspection Requirements: 100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR). During production, mandatory inspection is required to be accomplished by the contractor as follows: A. Level of Inspection (LOI). 1. Critical characteristics: 100% inspection shall apply. 2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR. B. Critical characteristics: ;ALL ACTUAL DIMENSIONS OF ANY MAJOR OR CRITICAL CHARACTERISTICS SHALL BE RECORDED. THE AMBEINT TEMPERATURE SHALL BE RECORDED AT TIME MEASUREMENTS ARE TAKEN. CERTIFICATIONS TO BE ON FILE FOR A MINIMUM OF SEVEN YEARS AFTER DELIVERY OF CONTRACT; C. Major and Minor characteristics 1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications. 4.4 SPECIAL INSPECTION REQUIREMENTS ( ;APPLIES; ) MAGNETIC PARTICLE INSPECTION ( ;APPLIES; ) SURFACE INSPECTION ( ; ; ) PENETRANT INSPECTION ( ;APPLIES; ) RADIOGRAPHIC INSPECTION ( ; ; ) ULTRSONIC INSPECTION ( ; ; ) HIGH SHOCK TEST ( ;APPLIES; ) MECHANICAL VIBRATION TEST 4.5 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of witnessing the final inspection. The contractor shall notify by email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units. 4.6 The test to be performed under the First Article approval clause (FAR 52.209-3) of the contract are listed below 4.6.1 Dimensional test (special) ;CLOSE MACHINE TOLERANCES. HARDNESS TEST; 4.6.2 Requirements of: ;LKE DRAWING PACKAGE; 4.6.3 Form ;APPLIES; 4.6.4 Fit ;N/A; 4.6.5 Function ;N/A; 4.6.6 Compliance with drawing ( ;80020; ) ;17-61552; , Revision ;V; and specifications referenced therein. 4.7 In addition to the above tests, the First Article(s) to be inspected hereunder shall also be subjected to those tests which will demonstrate that the article(s) comply with the contract requirements 4.8 The contractor shall be responsible for providing the necessary parts and repair of the First Article Sample(s) during inspection 4.9 The contractor shall notify the PCO, ACO, and QAR fourteen (14) days prior to conducting the First Article test so that the Government may witness such testing. 4.9.1 The QAR shall be present to witness all First Article Testing. 4.9.2 The following additional personnel shall witness the First Article Testing: ;ROY JANNEY NAWC QA REP AT FAX (732) 323-4986; 4.10 Disposition of FAT samples 4.10.1 ; ; Sample(s) may be destroyed during testing. 4.10.2 ;APPLIES; Unless otherwise provided for in the contract, sample(s) shall remain at the contractor and may be considered as production items under the contract provided the sample(s) can be refurbished to ready for issue condition and provided the sample(s) have inspection approval of the cognizant DCMC QAR. Sample(s) may be shipped as production items only after all other units required under the contract have been produced and are ready for shipment. 4.11 Test Sample Coating Instructions 4.11.1 Samples are to be unpainted. Corrosive areas are to be coated with a light preservative if required. 4.12 Notice to Government of Testing at the contractors facility. 4.12.1 FAR 52.209-3 applies (A) The contractor shall present ;ONE; ; unit(s) of the following CAGE( ;80020; ; ), Part Number ;17-61552-3; ; , Revision ;V; ; as specified in this contract. At least fourteen (14) calendar days before the beginning of the First Article testing, the contractor shall notify the contracting officer, in writing, of the time and location of the testing so that the Government may witness the tests. (B) The contractor shall submit the First Article Test Report within 15 calendar days from the date of testing to: ;PCO; ; The contractor shall mark the report ""First Article Test Report"" and cite the contract number and lot/item number. Review documentation as provided under the DD1423 requirements. (C) Within 45 calendar days after the Government inspects the First Article, the contracting officer shall notify the contractor, in writing, of the approval, conditional approval, or disapproval of the First Article. The notice of approval, conditional approval, or disapproval shall not relieve the contractor from complying with all requirements of the specifications and all other terms and conditions of this contract. A notice of conditional approval shall state any further action required of the contractor. A notice of disapproval shall cite reasons for disapproval. (D) If the First Article is disapproved, the contractor, upon Government request shall repeat any or all First Article Tests. After each request for additional tests, the contractor shall make any necessary changes, modifications, or repairs to the First Article or select another First Article for testing. All costs related to these tests are to be borne by the contractor, including any and all costs for additional tests following a disapproval. The contractor shall then conduct the tests and deliver another report to the Government under the terms and conditions and within the time specified in paragraph B above. The Government reserves the right to require an equitable adjustment of the contract price for any extension of the delivery schedule or for any additional costs to the Government related to these tests. (E) If the contractor fails to present any First Article on time, or the contracting officer disapproves any First Article, the contractor shall be deemed to have failed to make delivery within the meaning of the default clause of this contract. (F) Unless otherwise provided in the contract, and if the approved First Article is not consumed or destroyed in testing, the contractor may deliver the approved First Article as part of the contract quantity if it meets all contract requirements for acceptance. (G) If the Government does not act within the time specified in paragraph (C) above the contracting officer, shall, upon timely written request from the contractor, equitably adjust under the Changes clause of this contract the delivery or performance dates and/or the contract price, and any other contractual term affected by the delay. (H) Before First Article Approval, the acquisition of materials or components for, or the commencement of production or, the balance of the contract quantity is at the sole risk of the contractor. Before First Article approval, the costs thereof shall not be allocated to this contract for 1) progress payments, or 2) termination settlements if the contract is terminated for the convenience of the Government. The contractor is responsible for providing operating and maintenance instructions, spare parts, and repair of the First Article during any First Article test. (I) The contractor shall produce both the First Article and the production quantity at the same facility and shall submit a certification to the effect with each First Article. (J) The test report (2 copies) shall be in accordance with MIL-STD-831, unless otherwise specified on the DD1423, and shall be submitted via the cognizant DCMC to NAVSUP, ATTN: (Cite name and code in Block 10.a of the SF33). The DCMC shall provide comments on Form DD1222 (2 copies) which shall be forwarded with the test report. Approval of the test report is the PCO's responsibility. Upon notification of approval, condition approval, the ACO shall execute the DD250 to indicate Government acceptance of the test report. 4.13 Alternate Offers - Waiver of First Article Approval Requirements. (The following provisions supersede any waiver of First Article Approval Requirements terms set forth in clause 52.209-3 or 52.209-4 as appropriate) (A) Unless otherwise specified in the solicitation, NAVSUP WSS reserves the right to waive the First Article Approval Requirements specified herein for offerors who have previously furnished identical production articles accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer. An offeror requesting waiver of First Article Requirements shall submit evidence with its offer establishing that: (I) the last production unit was delivered within three (3) years of the issue date of this solicitation, and (II) the production location to be used for this requirement is the same as used for the previous production run. Additionally, the offeror shall submit a certification, to be executed by the officer or employee for the offer, stating that: (I) the articles to be provided will be produced using the same facilities, processes, sequences of operations and approved subcontractors as those previously delivered and accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer, and (II) the previous production units were manufactured without Material Review Board disposition or waiver/deviation request or rejection of pre-production samples for cause. (NOTE: This certification concerns a matter within the jurisdiction of an agency of the United States and the making of a false, fictitious, or fraudulent certification may render the maker subject to prosecution under Title 18, United States Code, Section 1001.) (B) Offerors requesting waiver of First Article Approval Requirements under the provisions of this clause are cautioned to submit two prices for articles required herein - one that is based on compliance with the First Article Approval Requirements and one that is based on a waiver of such requirements. Where an offeror submits only one price and fails to clearly state that the price is based on waiver of the First Article Approval Requirements it will be deemed to be based on compliance with the First Article Approval Requirements (C) In the event of the First Article Approval Requirement is granted, the delivery schedule for the production items shall be reduced by the number of days designated for delivery of First Article Test unit plus the number of calendar days indicated for the government notification of conditional approval or approval. These requirements are specified in the quality assurance section of this solicitation. If the offeror is unable to meet the desired schedule, he shall insert below the alternate delivery schedule he offers to the government. Offeror's Proposed Alternate Delivery Schedule (Based on waiver of First Article Approval Requirements) Within Days: Item No. _____________ Quantity:_______ After Date of Contract:_________ 5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE 6. NOTES - NOT APPLICABLE THIS IS AN ALRE CRITICAL APPLICATION ITEM. FOR DRAWING UPDATES, SEE ATTACHED NAWC LKE DRAWING UPDATE SHEET. (FOR NAVSUP REFERENCE ONLY: TDR 19-10015 THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS ""CRITICAL"" REQUIRING ENGINEERING SOURCE APPROVAL BY THE NAVAL AIR SYSTEMS COMMAND. ONLY THOSE COMPANIES WHO HAVE SUBMITTED REQUESTS FOR SOURCE APPROVAL AND BEEN APPROVED WILL BE ELIGIBLE FOR AWARD UNDER THIS SOLICITATION ANY COMPANY NOT PREVIOUSLY APPROVED MAY SUBMIT A SOURCE APPROVAL REQUEST AS OUTLINED LATER IN THIS SOLICITATION. UNIQUE REQUIREMENTS: -PRIOR TO PRODUCTION WELDING, WRITTEN WELDING PROCEDURES AND PROCEDURE QUALIFICATION DATA MUST BE SUBMITTED,TO AND APPROVED TO BY NAVAIR LAKEHURST PER DWGS.17-50608,17-41968 AND 17-61556 -IF ALTERNATE MATERIAL IS USED, CERTIFICATIONS SHOWING HEAT TREAT PROCESS ANDRESULTING PROPERTIES SHALL BE SUBMITTED TO, AND APPROVED BY NAVAIR LAKEHURSTPRIOR TO MACHINING PER DWG. 17-50668 -THE ROOT LAYER SHALL BE BACK-GOUGED,CHIPPED,GROUND,OR MACHINED TO GROUNDMETAL PRIOR TO WELDING THE SECOND SIDE IAW NAVSEA S9074-AR-GIB-010/278 PER DWG17-41968 \ DATE OF FIRST SUBMISSION=ASREQ block 6: forward additional copy to aso code cited in block 10.A on page 1. WELDING PROCEDURES WELDING PROCEDURES IAW NAVSEA S9074-AR-GIB-010/278 PARA 4.2.1 PER DWG. 17-50608,17-41968 AND 17-61556,17-42132 AND 522370 DATE OF SUBSEQUENT SUBMISSION: APPROVAL OR REASON SHALL BE GIVEN BY NAVAIRWAR CENACDIVLKE VIA THE PCO NLT 45 DAYS AFTER DISAPPROVAL. CONTRACT AWARD AND SENT TO : NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.8.2 B596 HWY 547 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 WELDING PROCEDURE QUALIFICATION REPORT THE WELDS PROCEDURE QUALIFICATION TEST REPORT, INCLUDING ALL SUPPORTING AND DOCUMENTATION IAW NAVSEA S9074-AQ-GIB-010/248 PARA 4.2.3 AND 4.6 THRU 4.6.1.1 PER DWG. 17-50608,17-41968,AND 17-61556,17-42132 & 17-52270 DATE OF SUBSEQUENT SUBMISSION: APPROVAL OR REASON SHALL BE GIVEN BY NAVAIRWAR CENACDIVLKE VIA THE PCO NLT 45 DAYS AFTER DISAPPROVAL. CONTRACT AWARD AND SENT TO : NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.8.2 B596 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 WELDER PERFORMANCE QUALIFICATION TEST REPEORT EVIDENCE OF WELDER PERFORMANCE QUALIFICATION, INCLUDING SUPPORTING TEST RESULTSAND DOCUMENTATION IAW NAVSEA S7074-AQ-GIB-010/248 PARA 5.2.3.1 AND 5.2.12 PERDWGS. 17-50608,17-41968 AND 17-61556,17-42132 AND 522370 DATE OF SUBMISSION: 30 DAYS PRIOR TO PRODUCTION PROVIDE QUALIFICATION EVIDENCE FOR ALL WELDERS NAVAIR CODES: NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 LEVEL III EVIDENCE OF LEVEL III CERTIFICATION IAW T9074-AS-GIB-010/271 PARA 1.6 FOR THE INDIVIDUAL WHO APPROVED THE WELDERS QUALIFICATION TRAINING PROGRAM IAW NAVSEA S9074-AQ-GIB-010/248 PARA 5.2.3.1(d) PER DWG. 17-50608,17-41968,17-61556, 17- 42132 AND 522370 NAVAIR CODES: NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 VISUAL WRITTEN INSPECTION REPORT VISUAL INSPECTION WRITTEN PROCEDURE TO BE USED TO VISUALLY INSPECT ALL WELDS IAW T9074-AS-GIB-010/271 PARA 8.3 AND 1.7 THRU 1.7.3 PER DWG. 17-50608 17-41968, 17-61556,17-42132 AND 522370 NAVAIR CODES: NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 WELDER QUALIFICATION TRAINING PROCEDURE REPORT EVIDENCE OF THE WELDER QUALIFICATION TRAINING PROGRAM IAW NAVSEA S9074-AQ-GIB-010/248 PARA 5.2.3.1(d) PER DWGS. 17-50608,17-41968,17-61556,17- 42132 AND 522370 NAVAIR CODES: NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 WELDER MAINTENANCE QUALIFICATION TEST REPORT EVIDENCE OF MAIANTENANCE OF QUALIFICATION FOR ALL WELDERS IAW NAVSEA S9074-AQ- GIB-010/248 PARA 5.2.11 AND 5.2.12 PER DWGS. 17-50608,17-41968,17-61556,17- 42132 AND 522370 NAVAIR CODES: NAVAIRWARCENACDIVLKE CODE 4.8.8.8 BLDG 596 HWY 547 LAKEHURST NJ 08733 NAVAIRWARCENACDIVLKE CODE 4.3.4 B562 HWY 547 LAKEHURST, NJ 08733 DATE OF FIRST SUBMISSION=260 DAC block 6: forward additional copy to aso code cited in block 10.A on page 1. ALL CERTIFICATIONS, TEST REPORTS, IN-PROCESS DOCUMENTS NEEDED TO SUNSTANTIATE PRODUCT QUALITY SHALL BE AVAILABLE AT TIME OF FIRST ARTICLE INSPECTION AT CONTRACTORS FACILITY. NOTIFICATION OF 14 DAYS PRIOR TO PRESENTATION FOR INSPECTION MUST BE GIVEN TO ROY JANNEY NAWC QA REP AT FAX (732) 323-1381 DATA REQUIREMENTS NEEDED: IAW NAWC LKE DWG. 17-61552, REV ""V"": -COPIES OF ALL APPROVED REQUEST FOR DEVIATIONS AND WAIVERS -MATERIAL AND MILL CERTIFICATIONS PER DWGS. 7-61552,509441,18-2935,A316635,17- 32156,17-32498,A402783,17-50608,88863,91635,17-61557,A91888,18-32140,18-32151, 18-32162,17-32505,A316303,316293,A318426,316294,322584,17-41965,17-41967, 17- 41968, 17-41969,413541,17-50598,17-50599,17-50600, B87878,D88742,A91477, 17-42132, 426548,522369,522370, 522907, 522908 AND 17-61556 -DIMENSIONAL INSPECTION PER DWGS. 17-61552,509441,18-2935,(AFTER COATING), A316635,17-32156,17-32498,A402783,(AFTER COATING),17-50608,888963,17-61557, 61635,A91888,18-32140,18-32151,18-32162,A316303,316293,A318426,316294,322584, 17-41965,17-41968,17-41969,413541,17-50598,17-50599,17-50600,B87878,D88742, A91477,17-42132,426548,522369,522370,522907,522908 AND 17-61556 -100% INSPECT, RECORD THE READINGS FOR THE PITCH AND FUNCTIONAL DIAMETERS; AND DOCUMENT THAT THE INSPECTION RESULTS ARE ACCEPTABLE AND ARE IAW SYSTEM 22 OF FED-STD-H28/20 PER DWG. 509441,A316635,17-32505,17-50599,522908 AND 17-61556 -ASSEMBLY PER DWG. 17-61552, 91635 17-61557 & 17-61567 -ALL COMPONENTS MUST BE ALIGNED TO ASSURE SMOOTH FUCNTION WITHOUT BINDING PER DWG. 17-61552 -SPACER MACHINED TO MAINTAIN THREE POINT MOUNTING OF HYDRAULIC BASE PER DWG. 17-61552 (M102) -ADJUSTMENT AND SECURE WITH SETSCREW PER DWG. 17-61552 (M103) -VERIFY CLEARANCE WITH PRESSURE APPLIED PER DWG. 17-61552 (M104) -HIGH TEMPERATURE GREASE APPLIED TO ALL GREASE PARTS PER DWG 17-61552 (M106) -SAFETY WIRE PER DWG. 17-61552 & 17-61557 -PART IDENTIFICATION PER LKE DWGS. 17-61552,17-32498,A402783,17-50608,91635, 17-61557,18-32151,17-32505,A316303,A318426,322584,17-41967,17-41968,17-41969, 413541,17-50599,17-50600,A91477,17-42132 AND 522370 -VERIFY ADJUSTMENT PER NOTE 10 PER DWG. 17-61552 -HEAT TREAT PER DWGS 509441, 18-32140,18-32162,A316303,316294,17-41965,17-41968, 17-41969, 426548, 522370 AND 522908 -HARDNESS TEST PER DWGS. 509441,18-32140,18-32151,18-32162,A316303 & 316294 17-41965,17-41968,17-41969,426548,522370 & 522908 -MAGNETIC PARTICLE INSPECTION PER DWGS.509441,A316635,17-50608(PRIOR TO WELDING SEATS)),18-32140,18-32151,18-32162,A316303,A318426,17-41965,17-41968 17-41969,17-50600,522370,522908, AND 17-61556 (WELDS AND FINISHED PART) SEATS),B91503,18-32140,18-32151,18-32162,A31603,A318426,17-41968,17-41969 17-50600,522370,522908, & 17-61556 (WELDS & FINISHED PART) -VERIFY ROLLED THREADS PER DWG. 509441 -Ni-CD COAT PER DWG. A314943 & A404736 -CADMIUM PLATE PER DWG. A318426 -VERIFY CONFORMANCE TO MiL-DTL-1222 FOR INFORMATION NOT ON DWG. PER DWG. A316635 -CHROME PLATING, SURFACE PREPARATION, AND SURFACE FINISH PER DWG. 17-32498 -COMPRESSION LOAD TESTS PER DWG. A402783 -WELDING AND INSPECTION IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-50608, 17-41968,17-61556,17-50598,17-50600,17-42132,522370 & 17-61556 -FINISH PER DWG. 17-50598,17-50600 & 17-42132 -FORGING PER DWG. 17-50608 -HARDNESS & MECHANICAL PROPERTIES PER DWG. 17-50608 & 17-61556 -PENETRANT INSPECT PER DWG. 17-50608 AND 17-61556 -WELDING IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-50608, 17-41968 AND 17-61556, 17-42132, 522370 -FINISH PER DWG. 17-50598,17-50600 AND 17-42132. -FORGING PER DWG. 17-50608 -HARDNESS AND MECHANICAL PROPERTIES PER DWG. 17-50608 AND 17-61556 -PENETRANT INSPECT SEATS AFTER FINAL MACHINING PER DWGS. 17-50608 & 17-61556 -WELDING IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-41968,17-61556,17-42132, AND 522370 -WELD PROCEDURES AND WELD PROCEDURE QUALIFICATION DATA APPROVED BY LAKEHURST PRIOR TO PRODUCTION WELDING PER DWG. 17-50608,17-41968,AND 17-61556,17-42132, 522370 -ALUMINUM FLAME SPRAY PER DWG. -VIBRATION AND SHOCK TEST ONE SWITCH PER MANUFACTURER PER DWG. 91635. NOT REQUIRED IF THERE HAVE BEEN NO CHANGES IN DESIGN, MATERIAL, OR MANUFACTURING PROCESSES SINCE THE SWITCH SUCCESSFULLY PASSED THE REQUIRED TESTS. HYDROSTATIC TEST PER DWGS. 17-61557,316293 AND 17-61556 ALIGNMENT AND SHIMS PER DWG. 17-61557 PREPARATION AND COATING PER DWG. 17-41965 PENETRANT INSPECT PER DWG. 17-50599,522369 & 522907 RADIOGRAPHIC INSPECT PER DWG. 17-50599(IF ALTERNATE MATERIAL IS USED) VERIFY COMPLIANCE WITH THE REQUIREMENTS OF SAE-AMS-STD-2175 FOR VISUAL, PENETRANT AND RADIOGRAPHIC INSPECTION PER DWG. 522369 -THE ROOT LAYER SHALL BE BACK-GOUGED, CHIPPED, GROUND, OR MACHINED TO SOUND METAL PRIOR TO WELDING THE SECOND SIDE IAW NAVSEA S9074-AR-GIB-010/278 PER DWG.17-41968 UNIQUE REQUIREMENTS: -PRIOR TO PRODUCTION WELDING, WRITTEN WELDING PROCEDURES AND PROCEDURE QUALIFI CATION DATA MUST BE SUBMITTED,TO AND APPROVED NY NAVAIR LAKEHURST PER DWGS. 17-50608,17-41968 AND 17-61556 -AF ALTERNATE MATERIAL IS USED, CERTIFICATIONS SHOWING HEAT TREAT PROCESS AND RESULTING PROPERTIES SHALL BE SUBMITTED TO, AND APPROVED BY NAVAIR LAKEHURST PRIOR TO MACHINING PER DWG. 17-50668 -THE ROOT LAYER SHALL BE BACK-GOUGED, CHIPPED,GROUND, OR MACHINED TO GROUND METAL PRIOR TO WELDING THE SECOND SIDE IAW NAVSEA S9074-AR-GIB-010/278 PER DWG 17-41968 DATE OF FIRST SUBMISSION=ASREQ DATE OF SUBSEQUENT SUBMISSION=ASREQ Block 6: Forward additonal copy to ASO code cited in block 10.A on page 1. ALL CERTIFICATIONS, TEST REPORTS, IN-PROCESS DOCUMENTS NEEDED TO SUNSTANTIATE PRODUCT QUALITY SHALL BE AVAILABLE AT TIME OF FINAL INSPECTION DATA REQUIREMENTS NEEDED: IAW NAWC LKE DWG. 17-61552, REV ""V"": -COPIES OF ALL APPROVED REQUEST FOR DEVIATIONS AND WAIVERS -MATERIAL AND MILL CERTIFICATIONS PER DWGS. 7-61552,509441,18-2935,A316635,17- 32156,17-32498,A402783,17-50608,88863,91635,17-61557,A91888,18-32140,18-32151, 18-32162,17-32505,A316303,316293,A318426,316294,322584,17-41965,17-41967, 17- 41968, 17-41969,413541,17-50598,522908 AND 17-61556 -DIMENSIONAL INSPECTION PER DWGS. 17-61552,509441,18-2935,(AFTER COATING), A316635,17-32156,17-32498,A402783,(AFTER COATING),17-50608,888963,17-61557, 61635,A91888,18-32140,18-32151,18-32162,A316303,316293,A318426,316294,322584, 17-41965,17-41968,17-41969,413541,17-50598,17-50599,17-50600,B87878,D88742, A91477,17-42132,426548,522369,522370,522907,522908 AND 17-61556 -100% INSPECT, RECORD THE READINGS FOR THE PITCH AND FUNCTIONAL DIAMETERS; AND DOCUMENT THAT THE INSPECTION RESULTS ARE ACCEPTABLE AND ARE IAW SYSTEM 22 OF FED-STD-H28/20 PER DWG. 509441,A316635,17-32505,17-50599,522908 AND 17-61556 -ASSEMBLY PER DWG. 17-61552, 91635 17-61557 & 17-61567 -ALL COMPONENTS MUST BE ALIGNED TO ASSURE SMOOTH FUCNTION WITHOUT BINDING PER DWG. 17-61552 -SPACER MACHINED TO MAINTAIN THREE POINT MOUNTING OF HYDRAULIC BASE PER DWG. 17-61552 (M102) -ADJUSTMENT AND SECURE WITH SETSCREW PER DWG. 17-61552 (M103) -VERIFY CLEARANCE WITH PRESSURE APPLIED PER DWG. 17-61552 (M104) -HIGH TEMPERATURE GREASE APPLIED TO ALL GREASE PARTS PER DWG 17-61552 (M106) -SAFETY WIRE PER DWG. 17-61552 & 17-61557 -PART IDENTIFICATION PER LKE DWGS. 17-61552,17-32498,A402783,17-50608,91635, 17-61557,18-32151,17-32505,A316303,A318426,322584,17-41967,17-41968,17-41969, 413541,17-50599,17-50600,A91477,17-42132 AND 522370 -VERIFY ADJUSTMENT PER NOTE 10 PER DWG. 17-61552 -HEAT TREAT PER DWGS 509441, 18-32140,18-32162,A316303,316294,17-41965,17-4196817-41969, 426548, 522370 AND 522908 -HARDNESS TEST PER DWGS. 509441,18-32140,18-32151,18-32162,A316303 & 316294 17-41965,17-41968,17-41969,426548,522370 & 522980 -MAGNETIC PARTICLE INSPECTION PER DWGS.509441,A316635,17-50608(PRIOR TO WELDING SEATS)),18-32140,18-32151,18-32162,A316303,A318426,17-41965,17-41968 17-41969,17-50600,522370,522908, AND 17-61556 (WELDS AND FINISHED PART) SEATS),B91503,18-32140,18-32151,18-32162,A31603,A318426,17-41968,17-41969 17-50600,522370,522908, & 17-61556 (WELDS & FINISHED PART) -VERIFY ROLLED THREADS PER DWG. 509441 -Ni-CD COAT PER DWG. A314943 & A404736 -CADMIUM PLATE PER DWG. A318426 -VERIFY CONFORMANCE TO MiL-DTL-1222 FOR INFORMATION NOT ON DWG. PER DWG. A316635 -CHROME PLATING, SURFACE PREPARATION, AND SURFACE FINISH PER DWG. 17-32498 -COMPRESSION LOAD TESTS PER DWG. A402783 -WELDING AND INSPECTION IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-50608, 17-41968,17-61556,17-50598,17-50600,17-42132,522370 & 17-61556 -FINISH PER DWG. 17-50598,17-50600 & 17-42132 -FORGING PER DWG. 17-50608 -HARDNESS & MECHANICAL PROPERTIES PER DWG. 17-50608 & 17-61556 -PENETRANT INSPECT PER DWG. 17-50699,522369 AND 522907 -WELDING IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-50608, 17-41968 -FINISH PER DWG. 17-50598,17-50600 AND 17-42132. -FORGING PER DWG. 17-50608 -HARDNESS AND MECHANICAL PROPERTIES PER DWG. 17-50608 AND 17-61556 -PENETRANT INSPECT SEATS AFTER FINAL MACHINING PER DWGS. 17-50608 & 17-61556 -WELDING IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 17-41968,17-61556,17-42132, AND 522370 -WELD PROCEDURES AND WELD PROCEDURE QUALIFICATION DATA APPROVED BY LAKEHURST PRIOR TO PRODUCTION WELDING PER DWG. 17-50608,17-41968,AND 17-61556,17-42132, 522370 -ALUMINUM FLAME SPRAY PER DWG. -VIBRATION AND SHOCK TEST ONE SWITCH PER MANUFACTURER PER DWG. 91635. NOT REQUIRED IF THERE HAVE BEEN NO CHANGES IN DESIGN, MATERIAL, OR MANUFACTURING PROCESSES SINCE THE SWITCH SUCCESSFULLY PASSED THE REQUIRED TESTS. -HYDROSTATIC TEST PER DWGS. 17-61557,316293 AND 17-61556 -ALIGNMENT AND SHIMS PER DWG. 17-61557 -PREPARATION AND COATING PER DWG. 17-41965 -PENETRANT INSPECT PER DWG. 17-50599,522369 & 522907 -RADIOGRAPHIC INSPECT PER DWG. 17-50599(IF ALTERNATE MATERIAL IS USED) -VERIFY COMPLIANCE WITH THE REQUIREMENTS OF SAE-AMS-STD-2175 FOR VISUAL, PENETRANT AND RADIOGRAPHIC INSPECTION PER DWG. 522369 -THE ROOT LAYER SHALL BE BACK-GOUGED, CHIPPED, GROUND, OR MACHINED TO SOUND METAL PRIOR TO WELDING THE SECOND SIDE IAW NAVSEA S9074-AR-GIB-010/278 PER DWG.17-41968 DATE OF FIRST SUBMISSION=ASREQ block 6: forward additional copy to aso code cited in block 10.A on page 1. RADIOGRAPHIC TEST REPORT RADIOGRAHIC INSPECTION, INCLUDING REDIOGRAPHIC AND SHOOTING SKETCHES, IAW NAVSEA T9074-AS-GIB-010/271 PER DWG. 17-50599 (IF ALTERNATE MAREIAL IS USED) NAVAIR CODE: NAVAIRWARCENACDIVLKE CODE 4.8.8.8. B148-2 HWY 547 LAKEHURST, NJ 08733
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17 -- EXHAUST VALVE,BUTTE