SOLICITATION NOTICE
34 -- NC Tube Bender
- Notice Date
- 5/17/2022 8:44:35 AM
- Notice Type
- Presolicitation
- NAICS
- 333514
— Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
- Contracting Office
- FA8125 AFSC PZIMA TINKER AFB OK 73145-3303 USA
- ZIP Code
- 73145-3303
- Solicitation Number
- C22-0831
- Response Due
- 5/24/2022 12:00:00 PM
- Point of Contact
- Shannon Reed, Phone: 2516564732, Darla DeAngelis, Phone: 4057364104
- E-Mail Address
-
shannon.reed.8@us.af.mil, darla.deangelis@us.af.mil
(shannon.reed.8@us.af.mil, darla.deangelis@us.af.mil)
- Description
- The Air Force intends to solicit for the following commodity: 76 CMXG is a requesting utilization of funds for the purchase of one (1) NC Tube Bender, with the following specifications: CNC Tube Bender Requirements (minimum): All electric CNC tube bender with both left-hand (CCW) and right-hand (CW) rotations Triple stack capability for both rotations A/C servo motors and networked drives for all axes. Y axis (carriage): Repeat (hitch) feeding/stopped collet for advancing the tube. C axis (swing arm): Electric drive w/planetary gearing-speed reduction/torque transmission. B axis (collet): Servo driven, bi-directional high speed rotations Direct acting mandrel extractor with three (3) mandrel rods Two-hand operator console with emergency stop and collet close pushbuttons Anticipated mandrel retraction unit (AMRU) Automatic mandrel lubrication (AML) Automatic one shot slide way lubrication Optical collet close Push Button-Mounted to side end head/swing arm ASC-Automatic Springback correction system including proximity switch and encoder. Safety laser floor scanner (270 degrees) and Safety Relay Electrical: 480V, 3 phase, 60 hertz The CNC all-electric tube bender shall have the below listed minimum sizes, capacities and accuracies: SIZE, CAPACITY AND ACCURACY TABLE SPECIFICATION US Imperial Metric Bending Capacity/Round Tube/Mild Steel (OD x wall) 0.787� x .059� �20 mm x 1.5 mm Bending Capacity/Round Tube/Non-Ferrous (OD x wall) 0.787� x .118� �20 mm x 3.0 mm Bending Capacity/Round Tube/Stainless (OD x wall) 0.787� x .031� � 20 mm x 0.8 mm Min & Max. Bending Radius, Round Tube .393� - 3.14� � 10 mm � 80 mm Max. Bending Angle 190 degree 190 degree Max OD collet capacity/Hitch Feed Size 0.787� 20 mm Maximum Length over Mandrel 144� 3650 mm Working Height 45� 1140 mm Stack Height (stk1 CL to -stk3 CL) 1.37� - 4.84� 35 mm � 123 mm Degree of Bend (DOB) Bending Speed 180 deg/sec 180 deg/sec Accuracy-Degree of Bend (DOB) Bending �0.01 degree �0.01 degree Accuracy-Distance btw Bends (DBB) Feeding �0.004� �0.1 mm Accuracy-Plane of Bend (POB) Rotation �0.01 degree �0.01 degree Accuracy of bend head rotation �0.1 degree �0.1 degree Accuracy of bend head vertical shift �0.004� �0.1 mm Accuracy of bend head horizontal shift �0.004� �0.1 mm Accuracy of Clamp Die �0.004� �0.1 mm Accuracy of Pressure Die �0.004� �0.1 mm Machine Length x Width x Height 200� x 37� x 55� 5080x940x1400 mm Machine Weight 3086 lb 1400 kg CNC unit requirements, BendPro G2v2 (or equivalent): PC based control, with 15"" color LCD touch screen control. (Beckhoff industrial PC-I/O rack) Windows 10 operating system. Configured with maximum drive space, RAM, USER memory, and the latest Windows 10 updates at the time of order. Ergonomic rolling operator console with quick disconnect wiring and writing surface Swappable hard drive 4 USB ports & 2 Ethernet ports 320 GB hardrive program storage (minimum) Simultaneous run of programs XYZ coordinate data to YBC data operational code conversion Automatic program creation from imported STEP/IGES files Tube spring back/elongation compensation Imperial (inch)/metric (mm) programming Independent program speeds all axes: C axis (swing arm), Y-axis (carriage) B-axis (collet) ""Teach mode"" program generation with interference avoidance Remote trouble shooting Dynamic part program simulation including machine model Offline part program simulation of part programs Multiple part program sequencing in auto mode Interface for 2-way communication with tube measuring systems BendPro G2V2 license with simulation 3D model file of CNC tube bender Programmable pressure for clamp die (CD), pressure die (PD), pressure die assist (PDA), Y-axis and carriage boost Uninterrupted Power Supply (UPS) Account Privileges. At a minimum, privileges shall be configured for user and administrative accounts. Use accounts shall be able to perform all machine functions without use of Windows administrative privileges. Anti-Virus Software. The controllers shall be compatible with McAfee ENS 10.7.X or later. Universal Serial Bus (USB) Communications. All internal and external USB communications used on the equipment shall be clearly documented and described within the contractor provided technical data. All external USB ports that are accessible to the user shall be configured to use administrative access controls and capable of being physically disconnected or rendered inoperable by non-permanent means. Data Access Protocols. A complete list of all TCP/UDP ports and protocols used by the machine for both internal and external communications shall be clearly described as an appendix to the technical data. OPC-UA interface. Tooling. Toolsets to include bend dies (BD), clamp dies (CD), pressure dies (PD), collets, plug mandrel for toolset 4, wiper dies, be made of 4140 material and require quantity of two (2) each toolset, one per left hand/right hand rotations. Toolset 1: 0.250� OD X 0.75� CLR (tube wall/matl=0.035� Al, 0.028� Steel, 0.035� Ti)* Toolset 2: 0.3750� OD X 1.50� CLR (tube wall/matl=0.022� & 0.028� Ti, 0.035� Al) Toolset 3: 0.500� OD X 1.50� CLR (tube wall/matl=0.022� & 0.035� Ti) Toolset 4: 0.750� OD X 2.25� CLR (tube wall/matl=0.052�Ti) *Note: 1/4"" OD does not include mandrel or wiper dies A Firm Fixed Price type contract is contemplated. Estimated Period of Performance:� 12 months ARO System for Award Management (SAM) is required to receive any award. Contractors can register electronically at https://www.sam.gov/portal/public/SAM/. The NAICS code for this requirement is 333514 with a size standard of 500 EMP. Interested persons may identify their interest and capability to respond to the requirement by submitting a proposal. Electronic procedures will be used for this solicitation through SAM.gov at https://sam.gov/content/home. No telephone requests. See Note 22. Authority is 10 USC 2304 (c)(1).
- Web Link
-
SAM.gov Permalink
(https://sam.gov/opp/107036e2845e4b288d35a07e0dcbd70e/view)
- Place of Performance
- Address: Tinker AFB, OK 73145, USA
- Zip Code: 73145
- Country: USA
- Zip Code: 73145
- Record
- SN06329596-F 20220519/220517230104 (samdaily.us)
- Source
-
SAM.gov Link to This Notice
(may not be valid after Archive Date)
| FSG Index | This Issue's Index | Today's SAM Daily Index Page |