SAMDaily.us | PRESOL | 95 | BEAM,STRUCTURAL

SAMDAILY.US - ISSUE OF AUGUST 11, 2022 SAM #7559
SOLICITATION NOTICE

95 -- BEAM,STRUCTURAL

Notice Date: 8/9/2022 6:48:40 AM
Notice Type: Solicitation
NAICS: 333999 — All Other Miscellaneous General Purpose Machinery Manufacturing
Contracting Office: NAVSUP WEAPON SYSTEMS SUPPORT PHILADELPHIA PA 19111-5098 USA
ZIP Code: 19111-5098
Solicitation Number: N0038322QC331
Response Due: 9/5/2022 9:00:00 PM
Archive Date: 09/21/2022
Point of Contact: Telephone: 2156971143
E-Mail Address: ALEXIS.HEALY@NAVY.MIL
(ALEXIS.HEALY@NAVY.MIL)
Description: CONTACT INFORMATION|4|N792.08|T2N|215-697-1143|alexis.healy@navy.mil| ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2022)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|x|||||||| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|Invoice and Receiving Report (combo) Type||Cognizant DFAS|N00383|Cognizant DCMA|Cognizant DCMA|See Schedule|Source||||||||| NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1|| EQUAL OPPORTUNITY (SEP 2016)|2||| WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUN 2003)|6|12 Months|60 days upon notice of defect||||| EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUN 2020)|2||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (MAR 2022))|3|||| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13|||||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3|||| BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (NOV 2014)|1|| ROYALTY INFORMATION (APR 1984)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (MAY 2022)|13|331491|750|||||||||||| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2|DO-A1A|| This solicitation is for repair. This is a sole source requirement. The Government physically does not have inits possession sufficient, accurate, or legible data to contract with other than the current source. These items require Government Source Approval prior toaward. If you are not an approved source, you must submit, together with your proposal, the information detailed in the NAVSUP WSS Source Approval Brochure which can be obtained on the internet at https://www.navsup.navy.mil/public/navsup/wss/business_opps/. Offers received which fail to provide all data required by the source approval brochure will not be considered for award under this solicitation. For information or questions regarding this notice, please contact Alexis Healy at the email address: alexis.k.healy.civ@us.navy.mil. NAVSUP WSS Requests proposals submitted in response to this solicitation remainvalid for a minimum of 120 days following submission. \ 1. SCOPE 1.1 Articles to be furnished hereunder shall be repaired, tested and inspected in accordance with the terms and conditions specified in the Requirements Section of this document. 1.1.1 Any item contracted for repair SHALL have a Statement of Work to ensure compliance with all repair procedures and requirements. Repair of: BEAM,STRUCTURAL ;9540-01-509-9974; NSN , ;6532E776-5; Part Number, Shall be performed IAW: BEAM,STRUCTURAL ;REPAIR/OVERHAUL/INSPECT IAW APPLICABLE REPAIR MANUALS, TECHNICAL SPECIFICATIONS, ENGINEERING ORDERS AND DRAWINGS.REV W.; Publication (s). 1.1.2 There will be no repair deviation from the approved written procedures without review and acceptance by the Basic Design Engineer. All requests for Waiver/Deviation shall be via Form 1694 routed throught the Local DCMA/ACO office for review and recommendations via form 1998. 1.2 . Markings shall be in accordance with MIL-STD-130. 2. APPLICABLE DOCUMENTS DRAWING DATA=428177 |80020| A| |D| | | | DRAWING DATA=525062 |80020| D| |D| | | | DRAWING DATA=525063 |80020| D| |D| | | | DRAWING DATA=525064 |80020| F| |D| | | | DRAWING DATA=6300-001 |80020| F| |A| | | | DRAWING DATA=6530C119 |80020| F| |D| | | | DRAWING DATA=6532B168 |80020| F| |D| | | | DRAWING DATA=6532B216 |80020| J| |D| | | | DRAWING DATA=6532B217 |80020| L| |D| | | | DRAWING DATA=6532B218 |80020| E| |D| | | | DRAWING DATA=6532B430 |80020| F| |D| | | | DRAWING DATA=6532B711 |80020| G| |D| | | | DRAWING DATA=6532B837 |80020| F| |D| | | | DRAWING DATA=6532B846 |80020| J| |D| | | | DRAWING DATA=6532C800 |80020| F| |D| | | | DRAWING DATA=6532C838 |80020| G| |D| | | | DRAWING DATA=6532C866 |80020| D| |D| | | | DRAWING DATA=6532C897 |80020| F| |D| | | | DRAWING DATA=6532D336 |80020| J| |D| | | | DRAWING DATA=6532D844 |80020| C| |D| | | | DRAWING DATA=6532D845 |80020| J| |D| | | | DRAWING DATA=6532D994 |80020| C| |D| | | | DRAWING DATA=6532E776 |80020| W| |D| | | | DRAWING DATA=6532E778 |80020|AB| |D| | | | 3. REQUIREMENTS 3.1 1.0 GENERAL 3.1.1 This Statement of Work (SOW) establishes the criteria for repair and testing /inspection of the subject item. It includes inspection, component repair and replacement,reassembly and testing procedures required to return units back into a servicable condition. 3.2 2.0 DEFINITIONS. 3.2.1 CONTRACTOR: Is defined as the successful offeror awarded a contract, orderor issued a project work order. The term ""contract"" encompasses a contract, an order, or a project work order. 3.2.2 OVERHAUL: An overhauled part is one which has been disassembled, cleaned, inspected, repaired as necessary (by replacing or repairing all components which have been found to exceed limits established by the repair/overhaul manual) reassembled and tested in accordance with the approved repair/overhaul manual listed in this SOW and returned to a Ready for Issue (RFI) condition (Refer to contract schedule for items to be overhauled). 3.2.3 REPAIR: A repaired part is one which has been restored to a Ready for Issue(RFI) condition (by replacing or repairing those components found to be defective, broken, damaged or inoperative during the initial evaluation and troubleshooting phase) and tested in accordance with the approved repair/overhaul manual listed in this SOW (Refer to contract schedule for items to be repaired). 3.3 3.0 SCOPE 3.3.1 GENERAL. The items to be furnished hereunder shall be overhauled, upgraded,repaired, tested, inspected, and accepted in accordance with the terms and conditions specified in this contract. Unless expressly provided Government Furnished Property, including equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, special test equipment, or any other manufacturing aid required for the repair, manufacture, and/or testing of the subject item(s) will not be provided by the Government and shall be the responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing, manual, or specification for the contract items. 3.3.2 REPAIR UPGRADE REQUIREMENTS:The contractor shall provide the necessary facility, labor, materials, parts, and test and tooling equipment required to to return the following items to a Ready For Issue (RFI) condition: BEAM,STRUCTURAL ;6532E776-5; P/N, ;9540-01-509-9974; NSN, ;REPAIR/OVERHAUL/INSPECT IAW APPLICABLE REPAIR MANUALS, TECHNICAL SPECIFICATIONS, ENGINEERING ORDERS AND DRAWINGS.REV W.; Tech Publications 3.3.3 RFI is defined as that condition allowing the items to perform properly and reliably in an operational environment in a manner they were intended to operate.The contractor must perform all repairs/upgrades at the facility identified within this SOW. Repairs performed by the contractor or subcontractor shall be performed in accordance with the specified drawings and repair manual(s). 3.4 Changes to such manuals used for repairs under this contract, or changes to drawings or specifications used in the manufacture of parts utilized in these repairs, require Procuring Contracting Officer (PCO) approval in accordance with the Configuration Management provisions of this Statement of Work or contract. Under no circumstances should the repair, test, and inspection extend beyond the requirements of this paragraph unless authorized by the Government QAR.In addition, requests for approval of changes to a repair source or repair facility shall be submitted in writing to the PCO prior to making any such change. 3.4.1 Any repairs performed using unapproved changes to such manuals, drawings, specifications, or changes to repair source or facility are done at the contractor's own risk. If the Government disapproves the requested change, the contractor shall replace any delivered items repaired using such unapproved manuals,drawing, specification, repair source or repair facility change. The contractor is not entitled to any equitable adjustment to the contract price or terms based on the Government's disapproval of a requested change to manuals, drawings, specifications, or to a repair source or facility. 3.4.2 References on Drawings and Specifications:For repair and overhaul purposes only. All references to the ""prime contractor"" or the ""actual manufacturer"" appearing on the drawings and / or specifications or technical data furnished by the Government shall be read as the ""Government Designated Agency"" 3.4.3 Process Control Documentation: The contractor shall prepare and maintain repair procedures, and test / inspection information / procedures which shall be made available to the Government for review and approval. The procedures shall include sequential diagrams of processes, as well as the performance specifications to perform the testing / inspection procedures. Those processes shall be frozen after approval of the inspection / Test. 3.4.4 Beyond Economical Repair (BER). An item is BER if the cost of the repair exceeds 75% of the production quantity price to replace the item, current at time of award. This replacement price is for the purposes of BER determinations only, and may not be used or relied on by the offeror in the pricing of the repairs required by this contract. Items determined BER are not included in the contract price. The contractor shall obtain written concurrence from DCMA for all units determined by the contractor to be BER. All such determinations, including the basis for the determination, the repair required, the proposed price to repair and the DCMA written concurrence shall be provided by the contractor to the PCO, with a copy to the inventory manager. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. The contractor is not authorized to proceed with the repair until notification to proceed is received from the PCO. Any disposal ordered shall be performed by the contractor in accordance with all applicable regulations and in accordance with all DCMA disposal procedures and requirements. 3.4.5 Missing on Induction (MOI). A Weapons Repairable Assembly (WRA) is subject to this MOI provision if the item received by the contractor for repair is missing one or more Shop Replaceable Assemblies (SRAs). Contractor replacement of MOI SRAs is not included in the contract price. The contractor shall immediately notify DCMA when an item is received with MOI SRA(s) and shall obtain written verification from DCMA for all WRAs determined to have MOI SRA(s). The contractor shall provide all such determinations, including identification of the missing SRA(s), and the DCMA written verification, to the Inventory Manager with a copy to the PCO and ACO prior to induction and/or repair of the WRA. The contractor shall not induct and/or repair WRAs with MOI SRAs until instructions on how to proceed are provided to the contractor by the Inventory Manager (where no adjustment price to the contract is required) or by the PCO. Items received by the contractor missing consumable parts are not MOI items. Rather, repair of such items and replacement of the missing consumable parts are included in the contract price and the item shall be inducted and repaired by the contractor under this contract. 3.4.6 Replacing Failed or Missing Shop Replaceable Assembly (SRA) when repairinga Weapons Replaceable Assembly (WRA). 3.4.7 A. When the contractor believes one or more SRA(s) within a WRA are either: 3.4.8 Beyond Economic Repair (BER) or Beyond Repair (BR) i. e. the unit is not capable of being repaired because of the extent of physical damage), or Missing on Induction (MOI), the contractor shall obtain written verification from DCMA and advice from the Inventory Manager whether a SRA may be replaced by one or more of the following options: Ship in place from an existing spares or repair contract, if any, MILSTRIP the SRA(s), otherwise be provided direction for obtaining the SRA(s) at no cost to the contractor.The detailed procedures are set forth in Section 6.0 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK. 3.4.9 B.When not otherwise provided for (or precluded) by other terms of this contract, the contractor may seek written authorization to replace failed SRA(s) with Ready For Issue SRA(s). When authorized, the procedures set forth in paragraph 3.0 of Section 6.2 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK shall be followed. 3.4.10 Over and Above Repair (OAR). An item sent to the contractor shall be considered to require over and above (OAR) repair effort if the repair required is not the type of repair that would be anticipated as a result of normal Navy operation of the item and is not included in the contract pricing due to the nature or scope of the repair needed for that particular item. Therefore, repair of OAR items may be subject to equitable adjustment. The Contractor shall obtain written concurrence from DCMA for all units determined by the contractor to require OAR effort. All such OAR determinations, including the basis for the determination, the repair required, the proposed price to repair and the DCMA written concurrence, shall be provided by the contractor to the PCO prior to undertaking repair of the item. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. Any ordered disposal shall be performed by the contractor in accordance with all applicable regulations and DCMA disposal procedures and requirements. 3.5 4.0 PARTS AND MATERIALS 3.5.1 General. The contractor is responsible for supplying all parts and material necessary to perform the required repairs under this contract unless parts or material are specifically identified as Government Furnished Material (GFM). All parts and material used in performance of this contract shall be in accordance with the latest approved revision of applicable drawings and specifications and shall be new in accordance with FAR 52.211-5, Material Requirements, which is incorporated by reference herein. Authorization to use other than new material as defined by FAR 52.211-5 requires written approval from the PCO. In addition, cannibalization must be approved by the PCO. Cannibalization of units that have not been inducted is not typically authorized and requires specific approval by the PCO. 3.5.2 The contractor shall ensure it has access for the duration of this contract to updated drawings and specifications for parts and material required for repairs performed under this contract. Any change to such parts/material drawings or specifications requires Government approval in accordance with the Configuration Management provisions of this Statement of Work. Written approval from the PCO must be obtained prior to any change to the manufacturing source or manufacturing facility for all parts which require source approval, unless the contractor is the Design Control Agent (DCA) (i.e. the entity responsible for maintaining the latest configuration data) for the the contract item. If the contractor is the DCA, the contractor may approve approve changes to manufacturing source or manufacturing facility for all parts, including those which require source approval. Any repairs performed using unapproved changes to such drawings, specifications or manufacturing source or facility are done at the contractor's own risk. If the Government disapproves the requested change, the contractor shall replace any delivered items repaired using such unapproved change. The contractor is not entitled to any equitable adjustment to the contract price or terms based on the Government's disapproval of a requested change to the drawings, specifications or manufacturing source or facility. 3.5.3 Purchased Material Control and Parts Control. The contractor shall establish and maintain a system of control over purchased parts and material. Such controls shall, at a minimum, assure that the parts and and material purchased are in compliance with the requirements of this contract. 3.5.4 Receiving Inspection of Purchased Parts and Material. (1)Purchased items shall be inspected upon receipt at the contractor's facility to assure conformance with all requirements of the applicable drawings and specifications or (2)the contractor shall provide prior to the contract award evidence for Government review and approval of a purchased parts and material system which provides for the inspections to assure conformance with all requirements of the applicable drawings and specifications. Evidence of such inspections of such inspections shall be maintained by the contractor or subcontractor for Government review.The inspection report shall, at a minimum, include a record of all dimensional data (coordinate/positional), material, finish, and process with appropriate pass/fail criteria such as certifications and actual dimensonal readings. 3.5.5 ^^^NOTE^^^PART CANNIBALIZATION IS NOT AUTHORIZED UNLESS SPECIFICALLY APPROVED BY NAVSUP WSS AND THE BDE. 3.5.6 3.6 SOURCE AND LOCATION OF REPAIR SOURCE: 3.6.1 The contractor shall specify the name of the Source/Division performing the work and the actual location where work will be performed. BEAM,STRUCTURAL ;INDAL TECHNOLOGIES; Company Name , ;MISSISSAUGA, L5C 2V8 CA ADA; Address , ;36334; Cage Code inspection will be accomplished on the contractor's equipment 3.7 5.0 CONTRACTOR QUALITY REQUIREMENTS: 3.7.1 Quality Program. The Contractor shall establish, implement, document and maintain a quality system that ensures conformance to all applicable requirements of ISO 9001/ SAE AS9100. The Contractor's quality management system/program shall be designed to promptly detect, correct and prevent conditions that adversely affect quality. 3.7.2 Calibration System Requirements. Contractor shall maintain a calibration system that meets the requirements of ANSI/NCSL Z540.3, ISO-10012-1 or an equivalent calibration program acceptable to the Government. 3.8 6.0 CONFIGURATION MANAGEMENT (CM): 3.8.1 The contractor shall maintain a configuration management plan in accordance with the provisions of NAVSUP WSS configuration management clause NAVICPIA18. (Refer to contract). 3.9 7.0 MARKINGS. 3.9.1 Marking shall be as indicated in the contract when applicable. 3.10 8.0 STORAGE; 3.10.1 The contractor shall provide a proper enclosed warehouse environment for both material items awaiting repair and assets which have been repaired and are awaiting shipment to ensure the items are not damaged while being stored. 4. QUALITY ASSURANCE 4.1 . Mandatory Inspection Requirements: 100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR). During production, mandatory inspection is required to be accomplished by the contractor as follows: A. Level of Inspection (LOI). 1. Critical characteristics: 100% inspection shall apply. 2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR. B. Critical characteristics: ;ALL ACTUAL DIMENSIONS OF ANY MINOR, MAJOR OR CRITICAL CHARACTERISTICS SHALL BE RECORDED. THE AMBEINT TEMPERATURE SHALL BE RECORDED AT TIME MEASUREMENTS ARETAKEN. CERTIFICATIONS TO BE ON FILE FOR A MINIMUM OF SEVEN YEARS AFTER DELIVERY OF CONTRACT The contractor shall perform Quality Conformance and Lot Sampling Inspection for all associated features that are present in the drawings and specifications: a.Features/attributes/requirements classified as Critical and Major on the drawing or within the technical specification shall be inspected and shall have the actual dimensions documented 100%. b.Attributes for plating, hardness, and non-destruction testing shall be inspected 100% c.Class 3 Threads, dimensions, and geometric feature controls with a tolerance range of .010"" or less shall be inspected using an AQL of 1.5 and the General Inspection Level II as defined by ANSI Z1.4. Minor Characteristics: Sampling shall be inspected using an AQL 4.0 and the General inspection Level II as defined by ANSI Z1.4.; C. Major and Minor characteristics 1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications. 4.2 SPECIAL INSPECTION REQUIREMENTS ( ;APLLIES; ) MAGNETIC PARTICLE INSPECTION ( ; ; ) SURFACE INSPECTION ( ; ; ) PENETRANT INSPECTION ( ; ; ) RADIOGRAPHIC INSPECTION ( ; ; ) ULTRSONIC INSPECTION ( ; ; ) HIGH SHOCK TEST ( ; ; ) MECHANICAL VIBRATION TEST 4.3 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of witnessing the final inspection. The contractor shall notify by email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units. 4.4 IN PROCESS INSPECTION REQUIREMENTS: Due to the critical nature of this item it is necessary to conduct in-process inspections on critical component features, attributes, or manufacturing processes. The contractor shall notify the PCO and NAWC via email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; to arrange for the in-process inspection. A minimum of 10 days is needed for advance notice for each occurrence. The authority of the QAR shall not be abrogated. The QAR shall verify that timely notification was given all parties listed below. CHARACTERISICS TO BE INSPECTED: ;a.The follow item(s) requires an interim inspections at Lakehurst:; ;i.P/N 525062-1 (C3) Magnetic particle inspection prior to nickel plating and and verification of material and physical properties per note 2 of drawing 525062; ;ii.P/N 525063-1 (C3) Magnetic particle inspection prior to nickel plating and verification of material and physical properties per note 2 of drawing 525063; ;iii.P/N 6532E778-4 (C1) Magnetic particle inspection. Verify heat treatment, hardness UTS, yield strength, elongation, reduction in area, and dimensions prior to coating per drawing 6532E778; ; ; ; ; 4.5 CRITICAL MANUFACTURING PROCESSES ( ;APPLIES; ) HEAT TREAT ( ; ; ) WELDING ( ; ; ) CADMIUM PLATING ( ; ; ) ENGINEERING CHROME PLATING ( ;APPLIES; ) NICKEL CHROME PLATING ( ; ; ) CASTING(S) ( ; ; ) FORGING(S) ( ;APPLIES; ) MPR (MATERIAL PROCESSING REQUIREMENTS) 5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE 6. NOTES - NOT APPLICABLE THIS IS A ALRE CRITICAL SAFETY ITEM. FOR DRAWING UPDATES, SEE ATTACHED NAWC LKE DRAWING UPDATE SHEET. NAVSUP REFERENCE ONLY: (22-10006):REPAIR TDR. THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS ""CRITICAL"" REQUIRING ENGINEERING SOURCE APPROVAL BY NAVAL AIR SYSTEMS COMMAND ONLY THOSE COMPANIES WHO HAVE SUBMITTED & BEEN APPROVED WILL BE ELIGIBLE FOR AWARD UNDER THIS SOLICITATION ANY COMPANY SUBMIT A SOURCE APPROVAL REQUEST ASOUTLINED IN THIS SOLICITATION. Unique Requirements: Data certifying material composition and physical properties of heat treated test coupons to accompany finished product PER drawings 525062, 525063, 525064. 6532E778. This overhaul/repair TDR is requiring the submission of data covering all parts components and assemblies, including material certifications, non-destructive inspection process data, welding procedures/qualifications this applies only tonew, replaced components and assemblies identified on the drawing as CAI/CSI and used in the recertification of the part CAI/CSI and all traceability requirements do not apply to any existing asset or components contained within NOTE: If during the repair/overhaul, any CSI parts or components (see M.4.a.)are drawn from the stock system, they should be certified with a MIC mark.This would preclude the need for interim inspections. \ DATE OF FIRST SUBMISSION=ASREQ ACCEPTANCE TEST REPORT ALL CERTIFICATIONS. TEST REPORTS, AND IN-PROCESS INSPECTION DOCUMENTS NEEDED TO SUBSTANTIATE PRODUCT QUALITY SHALL BE AVAILABLE PRESENTED FOR INSPECTION AT CONTRACTORS FACILITY. NOTIFICATION OF 14 DAYS PRIOR TO PRESENTATION FOR INSPECTION MUST BE GIVEN TO ROY JANNEY NAWC QA AT FAX (732) 323-1381. Data Requirements: (As required based on repair process/procedure) a.Copies of all approved requests for variations. b.Assembly per drawing 6532E776 c.Torque per drawing 6532E776 d.Material and mill certifications per drawing 525062, 525063, 525064,428177, 6532E778 e.Dimensions per drawing 525062, 525063, 525064, 428177, 6532E778 f. Heat treatment per drawing 525062, 525063, 525064, 428177, 6532E778 g.Hardness per drawing 525062, 525063, 525064, 428177, 6532E778 h.UTS per drawing 525062, 525063, 525064, 6532E778 i.Magnetic particle inspection per drawing 525062, 525063, 525064,6532E778 J.Nickel plating per drawing 525062, 525063, k.Identification and marking per drawing 6532E776, 525062, 525063, 428177,6532E778 l.Yield strength per drawing 6532E778 m.Elongation per drawing 6532E778 n.Reduction in area per drawing 6532E778 o. Coating per note 4 of drawing 6532E778 n.Locking compound per drawing per drawing 6532E776 DATE OF FIRST SUBMISSION=ASREQ RECEIPT INSPECTION ALL CERTIFICATIONS. TEST REPORTS, AND IN-PROCESS INSPECTION DOCUMENTS NEEDED TO SUBSTANTIATE PRODUCT QUALITY SHALL BE SUBMITTED WITH PRODUCTION UNITS WHEN PRESENTED FOR RECEIPT INSPECTION AT CONTRACTORS FACILITY. NOTIFICATION OF 14 DAYS PRIOR TO PRESENTATION FOR INSPECTION MUST BE GIVEN TO ROY JANNEY NAWC QA AT FAX (732) 323-1381. Data Requirements: (As required based on repair process/procedure) a.Copies of all approved requests for variations. b.Assembly per drawing 6532E776 c.Torque per drawing 6532E776 d.Material and mill certifications per drawing 525062, 525063, 525064,428177, 6532E778 e.Dimensions per drawing 525062, 525063, 525064, 428177, 6532E778 f. Heat treatment per drawing 525062, 525063, 525064, 428177, 6532E778 g.Hardness per drawing 525062, 525063, 525064, 428177, 6532E778 h.UTS per drawing 525062, 525063, 525064, 6532E778 i.Magnetic particle inspection per drawing 525062, 525063, 525064,6532E778 j. Nickel plating per drawing 525062, 525063,k.Identification and marking per drawing 6532E776, 525062, 525063, 428177,6532E778 l.Yield strength per drawing 6532E778 m.elongation per drawing 6532E778 n.Reduction in area per drawing 6532E778 o. Coating per note 4 of drawing 6532E778p.Locking compound per drawing per drawing 6532E776 ALRE CSI parts require certification. When certified, an ALRE part is marked with a Material Identification Code (MIC). NAWCADLKE QA will provide the MIC to DCMA if the component is source accall associated data. Application of MIC shall be in the same methodology as the drawing note for part marking, andin same area as part marking (next to, above, or below). Receipt inspection and Certification of Sub-Components: a. P/N 525062-1, P/N 525063-1, P/N 525064-1, P/N 6532E778-4 shall be certified will be certified and marked by NAWCADLKE prior to return to contractor for final assembly and further inspection of P/N 6532E776-5. Contractor Assist and Marking as specified below applies. Receipt Inspection and Certification of the Top Assembly: This Top Assembly (P/N 6532E776-5) is the next higher assembly of a CSI and is this T/A shall be certified and marked as appropriate; Contractor Assist and Part marking applies. Certification for this Top Assembly will be based on and consist of 1) successful completion of inspections for critical and major characteristics of P/N 6532E776-5,2) verification that the CSI components contained within the assembly have been properly certified and marked during an interim or in-process inspection event, 3) completionm the additional quality assurance oversight actions (inspect, verify, or witness) for allother features, dimensions and/or attributes of P/N 6532E776-5 as specified elsewhere in the contract for the authorized government Quality Assurance Representative to accomplish, and 4) completion of the additional quality assurance oversightactions (inspect, verify, or witness) for all other feature dimensions, and/or attributes for all other part numbers that comprise the Top Assemblyas specified elsewhere in the contract for the authorized government Quality Assurance Representative to accomplish. (a) (C102) Alignment & Assembly per Flag note 14 (b) (M101) Classification of characteristics IAW DOD-STD-2101 (c) (M102) Torque per Flag note 1 (d) (M103) Apply MIL-S-46163 Locking Compound & Torque per Flag note 15 Contractor Assist and Part Marking: The contractor shall assist on the conduct of the inspections (both final and interim) required that are necessary to certify the critical items specified herein. The contractor shall provide adequate facilities, inspection personnel,tools, fixtures, and jigs necessary to perform the inspections. The contractor shall also provide sufficientrigging/material handling services and manpower to setup to support the NAWCADLKE Inspector in the conduct of the interim setup/configure/operate equipment & machines used to accomplish The This contractor assist requirement shall be applicable to 100%of the production quantities. As part of the MRI process, the NAWCADLKE QA representative will provide, in writing, a certification number along with direction for marking the Critical Safety Items (CSI). DATE OF FIRST SUBMISSION=ASREQ Overhaul/Repair Procedure Inspection Hold Points for Quality Assurance If the extent of the repair effort for this assembly is beyond the scope of the existing, NAWCADLKE/NAVAIR approved overhaul/repair procedure for this assembly: The overhauling contractor or activity shall provide a step by step overhaul prOcedure for disassembly and reassembly. The overhaul procedure shall be subject to NAVAIR approval prior to commencing overhaul. The procedure shall include SUGGESTED quality assurance ""hold points"" as required to ensure that any CSI/CAI components or processes that cannot be adequately inspected atfinal assembly are accessible for proper interim inspection.
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95 -- BEAM,STRUCTURAL