SAMDaily.us | PRESOL | 17 | 17--VALVE,LINEAR,DIRECT

SAMDAILY.US - ISSUE OF OCTOBER 25, 2023 SAM #8002
SOLICITATION NOTICE

17 -- 17--VALVE,LINEAR,DIRECT

Notice Date: 10/23/2023 11:24:33 AM
Notice Type: Solicitation
NAICS: 336413 — Other Aircraft Parts and Auxiliary Equipment Manufacturing
Contracting Office: NAVSUP WEAPON SYSTEMS SUPPORT PHILADELPHIA PA 19111-5098 USA
ZIP Code: 19111-5098
Solicitation Number: N0038323RC650
Response Due: 11/17/2023 11:00:00 AM
Archive Date: 12/02/2023
Point of Contact: Telephone: 2156974315
E-Mail Address: MATTHEW.PIZZARELLI@NAVY.MIL
(MATTHEW.PIZZARELLI@NAVY.MIL)
Description: ITEM UNIQUE IDENTIFICATION AND VALUATION (JAN 2023)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|X|||||||| TIME OF DELIVERY (JUNE 1997)|20||||||||||||||||||||| STOP-WORK ORDER (AUG 1989)|1|| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (JAN 2023)|16|Invoice and receiving reports. |Source|TBD|N00383|TBD|TBD|TBD|TBD||||||||| NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1|WSS PHL| VALUE ENGINEERING (JUN 2020)|3|||| EQUAL OPPORTUNITY (SEP 2016)|2||| SMALL BUSINESS SUBCONTRACTING PLAN (DOD CONTRACTS)- BASIC (DEC 2019)|2||| INTEGRITY OF UNIT PRICES (NOV 2021)|1|| EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUN 2020)|2||| TRANSPORTATION OF SUPPLIES BY SEA (JAN 2023)|2||| FIRST ARTICLE APPROVAL--CONTRACTOR TESTING (SEP 1989)|10||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM - BASIC (JAN 23)|3|||| LIMITATION OF LIABILITY--HIGH-VALUE ITEMS (FEB 1997)|1|| NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1|| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13|||||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (DEC 2022))|3|||| BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (NOV 2014)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (MAR 2023)|13|336413|1250|||||||||||| FACSIMILE PROPOSALS (OCT 1997)|1|| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2|DO-A1C |DO| EVALUATION OF FIRST ARTICLE TESTING|3|See CDRL for details. ||| The purpose of this amendment is to add a First Article Test CLIN and exetend the solicitation period. See next page for details. No other terms have changed. \ This is a solicitation for new spares. This is a 100 Percent small business set aside. First Article Test is required. See local term WSSTERMMZ01 located within the solicitation for proposal evaluation criteria. These items require Government Source Approval prior to award. If you are not an approved source, you must submit, together with your proposal, the information detailed in the NAVSUP WSS Source Approval Brochure which can be obtained on the internet at h https://www.navsup.navy.mil/navsup/ourteam/navsupwss/business_opps \ 1. SCOPE 1.1 . Markings shall be in accordance with MIL-STD-130. 1.2 PRE-AWARD / POST AWARD REQUIREMENTS: Due to the critical use of this item and its quality history, a pre-award survey and post-award conference may be required for all new manufacturers. For all previous sources, a post-award conference may be recommended. 1.3 . The contractor shall include on the detailed process/operation sheets developed, (1) all in house manufacturing processes and (2) the identity of all manufacturing sources performing processes/operations outside their facility. These sheets shall not be revised or altered after the successful completion of First Article or Production Lot Testing without approval from the Basic Design Engineering activity, via the PCO. 1.4 . Unless otherwise specified, for fabricated parts, the Inspection Method Sheets/ Final Inspection Sheets shall list the characteristics of each item produced under the contract. The manufacturer shall be required to provide certifications of all raw material including castings and forgings. the material source shall be identified and the documentation shall be able to identify the customer and/or contract number. The manufacturer shall maintain all raw material documentation for a minimum of ten (10) years. The contractor is responsible for providing completed Inspection Method Sheets/Final Inspection Sheets showing the actual dimensions taken for ALL Characteristics,in addition, critical characteristics shall be annotated. 1.5 The components being acquired under this solicitation have been classified as Flight Critical requiring engineering source approval by the Naval Air Systems Command. Only those companies who have submitted requests for source approval and been approved will be eligible for award under this solicitation. Any company not previously approved may submit a Source Approval Request to the contracting officer, Naval Inventory Control Point, (See Block 10 of the SF33 for name and code). The Source Approval Request shall contain the following documentation and shall be submitted by the closing date of this solicitation: (A) Copy of complete configuration drawings for a similar item(s) which your company has produced within the past three years, including test procedures for which your company (1) has been qualified to manufacture and (2) which is similar, i.e., requires the same materials, manufacturing processes, inspections, tolerances and similar application as the item(s) for which you are seeking approval. (B) Copy of the complete process/operation sheets used to manufacuture the similar item, including but not limited to, detailed shop sketches. These plans must note those operations and processes performed by subcontractors/ vendors. (C) Complete copies of purchase orders, shipping documents, etc. that document delivery of production quantities of the part to the Original Equipment Manufacturer or Military service. Provide the most recent copies of the documents. (D) A detailed comparative analysis of the differences/similarities between the similar part and the part(s) for which you are seeking approval. This analysis should include materials, configuration, tolerances, process requirements, dimensions, castings, forgings, etc. (E) Copy of inspection method sheets used in the manufacturing and at final inspection. These sheets should include actual tolerance, print requirements, inspection devices, sources performing the operation and level of inspection. Critical characteristics should be discernible from all other characteristics. The above requirements are a subset of requirements specified in the ASO Source Approval Information Brochure dated January 1995. The submission of this data subset is contingent upon and in consideration of the submitting contractor meeting all other requirements specified in this solicitation to include a bilateral agreement with MDA which includes availability of complete data, MRB disposition, etc. Any company not having such agreement, but desiring to seek engineering source approval, will be required to submit data meeting all requirements of the ASO/NAVICP Source Approval Brochure. The contractor shall notify NAVICP Code 072 when material required by this contract has been shipped to Destination.This shall be accomplished by sending a copy of the DD Form 250, Material Inspection and Receiving Report to: Naval Inventory Control Point ATTN: Code 072 700 Robbins Avenue, Phila., PA 19111 or by submitting a facsimile to FAX: (215)697-2524, ATTN: Code 072. 1.6 Sampling rates (AQLs) indicated below shall be used in accordance with ANSI Z1.4 for Single Sampling and a General Inspection Level of II. 1.7 In addition to the 100% PCO Mandatory, critical and major characteristics, attributes for plating, hardness and non-destructive testing will be inspected one hundred percent. 1.8 Contractor shall develop a system for identification of individual piece parts for traceability purposes. Markings shall not be permanent. 1.9 An AQL of 1.5 will be used for Class 3 threads and dimensions, and geometric feature controls with a tolerance range of .010 or less. 1.10 For minor characteristics, a sampling rate determined by the contractor and subject to QAR approval will be used. 1.11 The material covered in this contract/purchase order will be used in a crucial shipboard system enabling the launch and/or recovery of aircraft. The use of incorrect or defective material would create a high probability of failure resulting in a serious personnel injury, loss of life, loss of vital shipboard systems or loss of aircraft. Therefore,the material has been designated as Critical material and special control procedures are invoked to ensure receipt of correct material. 1.12 Articles to be furnished hereunder shall be manufactured, tested and inspected in accordance with ;NAWC LAKEHURST; drawing number ( ;80020; ) ;610770-2; , Revision ;REV R; and all details and specifications referenced therein. 1.13 Unless expressly provided for elsewhere in this clause, equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, test equipment, or any other manufacturing aid required for the manufacture and/or testing of the subject item(s) will not be provided by the Government or any other source and is the sole responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing or referenced specification. 1.14 If MIL-STD-454 is referenced in the drawings or in the specification, the contractor is expected to show compliance with IPC/EIAJ-STD-001C. 2. APPLICABLE DOCUMENTS DRAWING DATA=A92377 |80020|25| |D| | | | DRAWING DATA=MPR 1059 |80020| L| |D| | | | DRAWING DATA=MPR 1072 |80020| -| |D| | | | DRAWING DATA=MPR 1221 |80020| T| |D| | | | DRAWING DATA=16-30992 |80020|12| |D| | | | DRAWING DATA=16-30993 |80020|14| |D| | | | DRAWING DATA=16-40972 |80020|23| |D| | | | DRAWING DATA=16-40973 |80020|16| |D| | | | DRAWING DATA=16-40974 |80020| R| |D| | | | DRAWING DATA=509441 |80020|AC| |A| | | | DRAWING DATA=610770 |80020| R| |D| | | | DRAWING DATA=614903 |80020| G| |D| | | | 3. REQUIREMENTS - NOT APPLICABLE 4. QUALITY ASSURANCE 4.1 Review documentation as provided under DD 1423 requirements. 4.2 . The test report (2 copies) shall be in accordance with MID-STD-831, unless otherwise specified on the DD1423, and shall be submitted via the cognizant CAO/QAR to the Naval Inventory Contorl Point, ATTN: (Cite name and code in Block 10.a of the SF33). The CAO/QAR shall provide comments on Form DD1222 (2 copies) which shall be forwarded with the test report. Approval of the test report is the PCO's responsibility. Upon notification of approval/conditional approval, the ACO shall execute the DD250 to indicate Government acceptance of the test report. 4.3 CRITICAL MANUFACTURING PROCESSES ( ;APPLIES; ) HEAT TREAT ( ;N/A; ) WELDING ( ;N/A; ) CADMIUM PLATING ( ;N/A; ) ENGINEERING CHROME PLATING ( ;N/A; ) NICKEL CHROME PLATING ( ;N/A; ) CASTING(S) ( ;N/A; ) FORGING(S) ( ;MPR1059,MPR1072,MPR1221; ) MPR (MATERIAL PROCESSING REQUIREMENTS) 4.4 . Mandatory Inspection Requirements: 100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR). During production, mandatory inspection is required to be accomplished by the contractor as follows: A. Level of Inspection (LOI). 1. Critical characteristics: 100% inspection shall apply. 2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR. B. Critical characteristics: ;100% PCO MANDATORY INSPECTION REQUIREMENTS FOR ALL ACTAUL DIMENSIONS. ALL DIMENSIONS MUST BE RECORDED. RECORD TIME AND AMBEINT TEMPERATURE WHEN MEASUREMENTS ARE TAKEN. CERTIFICATIONS SHALL BE ON FILE AND MAINTAINED BY MANUFACTURER FOR PERIOD OF SEVEN YEARS AFTER PRODUCT DELIVERY.; C. Major and Minor characteristics 1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications. 4.5 SPECIAL INSPECTION REQUIREMENTS ( ;APPLIES; ) MAGNETIC PARTICLE INSPECTION ( ;APPLIES; ) SURFACE INSPECTION ( ;APPLIES; ) PENETRANT INSPECTION ( ;N/A; ) RADIOGRAPHIC INSPECTION ( ;N/A; ) ULTRSONIC INSPECTION ( ;N/A; ) HIGH SHOCK TEST ( ;N/A; ) MECHANICAL VIBRATION TEST 4.6 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of witnessing the final inspection. The contractor shall notify by email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units. 4.7 IN PROCESS INSPECTION REQUIREMENTS: Due to the critical nature of this item it is necessary to conduct in-process inspections on critical component features, attributes, or manufacturing processes. The contractor shall notify the PCO and NAWC via email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA (732) 323-1381; INTERIM INSPECTION AT THE CONTRACTORS LOCATION.; to arrange for the in-process inspection. A minimum of 10 days is needed for advance notice for each occurrence. The authority of the QAR shall not be abrogated. The QAR shall verify that timely notification was given all parties listed below. CHARACTERISICS TO BE INSPECTED: ;P/N 16-30992-1, GLAND PLATE: MAGNETIC PARTICLE AND DIMENSIONAL INSPECTION PRIOR TO FINISH IAW MPR 1221 PER DWG. 16-30992; ;P/N 16-40972-1, PISTON: MAGNETIC PARTICLE AND DIMENSIONAL INSPECTION PRIOR TO NEXT ASSEMBLY PER DWG. 16-40972; ;P/N 16-40973-1, TAIL ROD: PENETRANT OR FERROXYL INSPECTION IAW MPR 1059 AND DIMENSIONAL INSPECTION PRIOR TO NEXT ASSEMBLY PER DWG. 16-40973; ;P/N 16-40974-1, GLAND: PENETRANT AND DIMENSIONAL INSEPCTION PRIOR TO NEXT ASSY.PER DWG. 16-40974; ;DIMENSIONAL INSPECTION OF M101 BEFORE PLATING FOR DWG. 16-40973. ENSURE BASIC DIMENSION ALLOWS FOR PROPER PLATING THICKNESS.; ;P/N 16-30993-1, RING: PENETRANT INSPECTION PER DWG. 16-30993. THE CONTRACTOR SHALL ASSIST ON THE CONDUCT OF THE INTERIM INSPECTIONS AS DESCRIBED HEREIN P/N 614903-1, VALVE BODY:DOMENSIONAL INSPECTION, HARDNESS AND MAGNETIC PARTICLE INSPECTION PRIOR TO NEXT HIGHER ASSEMBLY PER DWG. 614903 THE CONTRACTOR SHALL ASSIST ON THE CONDUCT OF THE INTERIM INSPECTION (S) AS DESCRIBED HEREIN. THE CONTRACTOR SHALL PROVIDE ADEQUATE FACILITIES, INSPECTION AND SKILLED PERSONNEL, TO SUPPORT THE NAVAIR INSPECTOR IN THE CONDUCT OF THE INTERIM INSPECTION (S). THE CONTRACTOR SHALL PROVIDE GAUGES, TOOLS, FIXTURES, ANDJIGS NECESSARY TO PERFORM THE INSPECTIONS. THE CONTRACTOR SHALL ALSO to PROVIDESUFFICIENT RIGGING/MATERIAL HANDLING SERVICES AND MANPOWER TO SETUP CONFIGURE/OPERATE EQUIPMENT & MACHINES USED TO ACCOMPLISH THE INSPECTION TASK.THIS CONTRACTOR ASSIST REQUIREMENT SHALL BE APPLICABLE TO 100% OF THE TO PRODUCTION QUANTITIES AND AS A MINIMUM,INCLUDE INSPECTION OF ALL (100%) INTERIM INSPECTIONREQUIREMENTS IDENTIFIED .; 4.8 The test to be performed under the First Article approval clause (FAR 52.209-3) of the contract are listed below 4.8.1 Dimensional test (special) ;CLOSE MACHINE TOLERANCES; 4.8.2 Requirements of: ;LKE DRAWING PACKAGE; 4.8.3 Form ;APPLIES; 4.8.4 Fit ;N/A; 4.8.5 Function ;APPLIES. HYDROSTATIC TEST; 4.8.6 Compliance with drawing ( ;610770; ) ;R; , Revision ;80020; and specifications referenced therein. 4.9 In addition to the above tests, the First Article(s) to be inspected hereunder shall also be subjected to those tests which will demonstrate that the article(s) comply with the contract requirements 4.10 The contractor shall be responsible for providing the necessary parts and repair of the First Article Sample(s) during inspection 4.11 The contractor shall notify the PCO, ACO, and QAR fourteen (14) days prior to conducting the First Article test so that the Government may witness such testing. 4.11.1 The QAR shall be present to witness all First Article Testing. 4.11.2 The following additional personnel shall witness the First Article Testing: ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; 4.12 Disposition of FAT samples 4.12.1 ;N/A; Sample(s) may be destroyed during testing. 4.12.2 ;APPLIES; Unless otherwise provided for in the contract, sample(s) shall remain at the contractor and may be considered as production items under the contract provided the sample(s) can be refurbished to ready for issue condition and provided the sample(s) have inspection approval of the cognizant DCMC QAR. Sample(s) may be shipped as production items only after all other units required under the contract have been produced and are ready for shipment. 4.13 Test Sample Coating Instructions 4.13.1 Samples are to be unpainted. Corrosive areas are to be coated with a light preservative if required. 4.14 Notice to Government of Testing at the contractors facility. 4.14.1 FAR 52.209-3 applies (A) The contractor shall present ;ONE; ; unit(s) of the following CAGE( ;80020; ; ), Part Number ;610770-2; ; , Revision ;R; ; as specified in this contract. At least fourteen (14) calendar days before the beginning of the First Article testing, the contractor shall notify the contracting officer, in writing, of the time and location of the testing so that the Government may witness the tests. (B) The contractor shall submit the First Article Test Report within 15 calendar days from the date of testing to: ;PCO; ; The contractor shall mark the report ""First Article Test Report"" and cite the contract number and lot/item number. Review documentation as provided under the DD1423 requirements. (C) Within 45 calendar days after the Government inspects the First Article, the contracting officer shall notify the contractor, in writing, of the approval, conditional approval, or disapproval of the First Article. The notice of approval, conditional approval, or disapproval shall not relieve the contractor from complying with all requirements of the specifications and all other terms and conditions of this contract. A notice of conditional approval shall state any further action required of the contractor. A notice of disapproval shall cite reasons for disapproval. (D) If the First Article is disapproved, the contractor, upon Government request shall repeat any or all First Article Tests. After each request for additional tests, the contractor shall make any necessary changes, modifications, or repairs to the First Article or select another First Article for testing. All costs related to these tests are to be borne by the contractor, including any and all costs for additional tests following a disapproval. The contractor shall then conduct the tests and deliver another report to the Government under the terms and conditions and within the time specified in paragraph B above. The Government reserves the right to require an equitable adjustment of the contract price for any extension of the delivery schedule or for any additional costs to the Government related to these tests. (E) If the contractor fails to present any First Article on time, or the contracting officer disapproves any First Article, the contractor shall be deemed to have failed to make delivery within the meaning of the default clause of this contract. (F) Unless otherwise provided in the contract, and if the approved First Article is not consumed or destroyed in testing, the contractor may deliver the approved First Article as part of the contract quantity if it meets all contract requirements for acceptance. (G) If the Government does not act within the time specified in paragraph (C) above the contracting officer, shall, upon timely written request from the contractor, equitably adjust under the Changes clause of this contract the delivery or performance dates and/or the contract price, and any other contractual term affected by the delay. (H) Before First Article Approval, the acquisition of materials or components for, or the commencement of production or, the balance of the contract quantity is at the sole risk of the contractor. Before First Article approval, the costs thereof shall not be allocated to this contract for 1) progress payments, or 2) termination settlements if the contract is terminated for the convenience of the Government. The contractor is responsible for providing operating and maintenance instructions, spare parts, and repair of the First Article during any First Article test. (I) The contractor shall produce both the First Article and the production quantity at the same facility and shall submit a certification to the effect with each First Article. (J) The test report (2 copies) shall be in accordance with MIL-STD-831, unless otherwise specified on the DD1423, and shall be submitted via the cognizant DCMC to NAVSUP, ATTN: (Cite name and code in Block 10.a of the SF33). The DCMC shall provide comments on Form DD1222 (2 copies) which shall be forwarded with the test report. Approval of the test report is the PCO's responsibility. Upon notification of approval, condition approval, the ACO shall execute the DD250 to indicate Government acceptance of the test report. 4.15 Alternate Offers - Waiver of First Article Approval Requirements. (The following provisions supersede any waiver of First Article Approval Requirements terms set forth in clause 52.209-3 or 52.209-4 as appropriate) (A) Unless otherwise specified in the solicitation, NAVSUP WSS reserves the right to waive the First Article Approval Requirements specified herein for offerors who have previously furnished identical production articles accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer. An offeror requesting waiver of First Article Requirements shall submit evidence with its offer establishing that: (I) the last production unit was delivered within three (3) years of the issue date of this solicitation, and (II) the production location to be used for this requirement is the same as used for the previous production run. Additionally, the offeror shall submit a certification, to be executed by the officer or employee for the offer, stating that: (I) the articles to be provided will be produced using the same facilities, processes, sequences of operations and approved subcontractors as those previously delivered and accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer, and (II) the previous production units were manufactured without Material Review Board disposition or waiver/deviation request or rejection of pre-production samples for cause. (NOTE: This certification concerns a matter within the jurisdiction of an agency of the United States and the making of a false, fictitious, or fraudulent certification may render the maker subject to prosecution under Title 18, United States Code, Section 1001.) (B) Offerors requesting waiver of First Article Approval Requirements under the provisions of this clause are cautioned to submit two prices for articles required herein - one that is based on compliance with the First Article Approval Requirements and one that is based on a waiver of such requirements. Where an offeror submits only one price and fails to clearly state that the price is based on waiver of the First Article Approval Requirements it will be deemed to be based on compliance with the First Article Approval Requirements (C) In the event of the First Article Approval Requirement is granted, the delivery schedule for the production items shall be reduced by the number of days designated for delivery of First Article Test unit plus the number of calendar days indicated for the government notification of conditional approval or approval. These requirements are specified in the quality assurance section of this solicitation. If the offeror is unable to meet the desired schedule, he shall insert below the alternate delivery schedule he offers to the government. Offeror's Proposed Alternate Delivery Schedule (Based on waiver of First Article Approval Requirements) Within Days: Item No. _____________ Quantity:_______ After Date of Contract:_________ 5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE 6. NOTES - NOT APPLICABLE THIS IS AN ALRE CRITICAL SAFETY ITEM. DISREGARD QUALITY ASSURANCE ON THE DRAWING. REFER TO CONTRACT FOR DRAWING UPDATES. SEE ATTACHED NAWC DRAWING UPDATE SHEET. (FOR NAVSUP REFERENCE ONLY: 23-10036): PROCUREMNT TDR THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS""CRITICAL"" REQUIRING ENGINEERING SOURCE APPROVAL BY THE NAVAL AIR SYSTEMS COMMAND. ONLY THOSE COMPANIES WHO HAVE SUBMITTED REQUESTS FOR SOURCE APPROVALAND BEEN APPROVED WILL BE ELIGIBLE FOR AWARD UNDER THIS SOLICITATION ANY COMPANY NOT PREVIOUSLY APPROVED MAY SUBMIT A SOURCE APPROVAL REQUEST AS OUTLINED IN THE CONTRACT. UNIQUE REQUIREMENTS: 1. Unique Requirement a. All records pertaining to ALRE CSI/CAI manufacture and inspection/test shallbe provided to the ALRE Cognizant Technical Authority. All records shall be maintained by LKE QA and by the manufacturer for a period of seven years. b. Witness of Final Inspection applies to P/N 610770-2 and shall include witness of Hydrostatic test per Drawing 610770. c. Pre-Production Testing per MPR 1059 - Prospective plating contractors shallbe required to submit evidence of their ability to apply plating system per theMPR prior to assembly. 2. Interim Inspection Requirements: a. The following item(s) requires an Interim Inspection at the contractor'slocation: i. P/N 16-30992-1, Gland Plate: Magnetic particle and dimensional inspectionprior to finish IAW MPR 1221 per draw-ng 16-30992. ii. P/N 16-40972-1, Piston: Magnetic particle and dimensional inspection prior to next assembly per drawing 16-40972. iii. P/N 16-40973-1, Tail Rod: Penetrant or Ferroxyl inspection IAW MPR 1059;and dimensional inspection prior to next assembly per drawing 16-40973. iv. P/N 16-40974-1, Gland: Penetrant and dimensional inspection prior to nextassembly per drawing 16-40974. v. Dimensional inspection of M101 before plating for drawing 16-40973. Ensurebasic dimension allows for proper plating thickness. vi. P/N 16-30993-1, Ring: Penetrant inspection per drawing 16-30993. Thecontractor shall assist on the conduct of the interim inspection(s) asdescribed herein. vii. P/N 614903-1, Valve Body: Dimensional inspection, hardness, and magneticparticle inspection prior to next higher assembly per drawing 614903. viii. P/N 610770-2, Control Valve Assy (2.000 NPSM Ports): Hydrostatic test per Note 3 of Drawing 610770 (M101). The contractor shall assist on the conduct of the interim inspection(s) asdescribed herein. The contractor shall provide adequate facilities,inspection equipment, and skilled personnel, to support the NAWCADLKE Inspectorin the conduct of the interim inspection(s). The contractor shall providegauges, tools, fixtures, and jigs necessary to perform the inspections. The contractor shall also provide sufficient rigging/material handling services andmanpower to setup/configure/operate equipment & machines used to accomplishthe inspection task. This contractor assist requirement shall be applicableto 100% of the production quantities and as a minimum, include inspection ofall (100%) interim inspection requirements identified above. 3. ALRE CSI parts require certification. When certified, an ALRE part ismarked with a Material Identification Code (MIC). NAWCADLKE QA will provide theMIC to DCMA if the component is source accepted, and after receipt of allassociated data. Application of MIC shall be in the same methodology as thedrawing note for part marking, and in same area as part marking (next to,above, or below). 4. Receipt inspection and Certification of Sub-Components: a. P/Ns 16-30992-1, 16-40972-1, 16-40973-1, 16-40974-1, 614903-1 shall becertified at time of Interim Inspection. Parts will be certified and marked asdirected by NAVAIR prior to assembly. Contractor Assist and Marking asspecified below applies. 5. Receipt Inspection and Certification of the Top Assembly: a. The receipt Inspection and Certification of the Top Assembly shall occurduring the final inspection. Contractor Assist and Part Marking as specifiedbelow applies. 6. Contractor Assist and Part Marking: a. The contractor shall assist on the conduct of the inspections (both finaland interim) required that are necessary to certify the critical itemsspecified herein. The contractor shall provide adequate facilities,inspection equipment, and skilled personnel, to support the NAWCADLKE Inspectorin the conduct of the interim inspection(s). The contractor shall providegauges, tools, fixtures, and jigs necessary to perform the inspections. The contractor shall also provide sufficient rigging/material handling services andmanpower to setup/configure/operate equipment & machines used to accomplishthe inspection task. This contractor assist requirement shall be applicable to 100% of the production quantities. As part of the MRI process, the NAWCADLKE QA representative will provide, in writing, a certification number along with direction for marking the CriticalSafety Items (CSI). \ DATE OF FIRST SUBMISSION=ASREQ 16. REMARKS Inspection/Certification data needed to substantiate the Quality of the First Article Test unit shall be included in First Article unit packaging. The outside of the package that contains the data shall be clearly marked ""INSPEC-TION/CERTIFICATION DATA INCLUDED"". Data Requirements: a. Copies of all approved requests for variations. b. Part identification per Drawings 610770, 16-30992, 16-30993, 16-40972,16-40973, 16-40974, 614903, and A92377. c. Hydrostatic test per Drawing 610770. d. Material certification per Drawings 16-30992, 16-30993, 16-40972, 16-40973, 16-40974, 614603, A92377, and 509441. e. Dimensional inspection per Drawings 16-30992 (includes pre MPR 1221 paintingdimension), 16-30993, 16-40972, 16-40973 (includes pre MPR plating dimension), 16-40974, 614903, A92377, and 509441. f. Magnetic particle inspection prior to finish IAW MPR 1221 per Drawing 16-30992. g. (C2) Magnetic particle inspection per Drawings 16-40972, 614903, and509441. h. Penetrant inspection per Drawings 16-30993 and 16-40974. i. Penetrant or Ferroxyl inspection IAW MPR 1059 per Drawing 16-40973. j. Carburize (include coupon sample) per Drawing 16-40972. k. Hardness per Drawing 16-40972. l. Pre-production test IAW MPR 1059 per Drawing 16-40973. m. Nitride hardening (include coupon sample) per Drawing 614903. n. Core hardness per Drawing 614903, 16-40972. o. Heat treat per Drawing 509441,16-40972, 614903. p. 100% inspect, and record the readings for the pitch and functional diameters; and document that the inspection results are acceptable and are IAW System 22 of FED-STD-H28/20 per drawings 16-40972, 16-40973, 16-40974, 614903. DATE OF FIRST SUBMISSION=ASREQ 16. REMARKS Data Requirements a. Copies of all approved requests for variations. b. Part identification per Drawings 610770, 16-30992, 16-30993, 16-40972, 16-40973, 16-40974, 614903, and A92377. c. Hydrostatic test per Drawing 610770. d. Finish IAW MPR 1221 per Drawings 610770 and 16-30992. e. Material certification per Drawings 16-30992, 16-30993, 16-40972, 16-40973, 16-40974, 614603, A92377, and 509441. f. Dimensional inspection per Drawings 16-30992 (includes pre MPR 1221 paintingdimension), 16-30993, 16-40972, 16-40973 (includes pre MPR plating dimension), 16-40974, 614903, A92377, and 509441. g. Magnetic particle inspection prior to finish IAW MPR 1221 per Drawing 16-30992. h. (C2) Magnetic particle inspection per Drawings 16-40972, 614903, and 509441. i. Penetrant inspection per Drawings 16-30993 and 16-40974. j. Penetrant or Ferroxyl inspection IAW MPR 1059 per Drawing 16-40973. k. Carburize (include coupon sample) per Drawing 16-40972. l. Hardness per Drawing 16-40972. m. (C1) Nickel-Chromium plating IAW MPR 1059 per Drawing 16-40973. n. Pre-production test IAW MPR 1059 per Drawing 16-40973. o. Nitride hardening (include coupon sample) per Drawing 614903.p. Core hardness per Drawing 614903, 16-40972. q. Heat treat per Drawing 509441,16-40972, 614903. r. 100% inspect, and record the readings for the pitch and functional diameters; and document that the inspection results are acceptable and are IAW System 22 of FED-STD-H28/20 per drawings 16-40972, 16-40973, 16-40974, 614903.
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Record: SN06865702-F 20231025/231023230043 (samdaily.us)
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