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COMMERCE BUSINESS DAILY ISSUE OF JULY 24,1997 PSA#1894FEDERAL PRISON INDUSTRIES, INC. (FPI) BOARD OF DIRECTORS DECISION ON
GLOVES The Board of Directors for Federal Prison Industries, Inc. (FPI)
now issues its decision regarding FPI's production of gloves. As
required by statute, FPI staff prepared a comprehensive impact study,
which analyzed the potential impact that FPI's expansion of production
may have on the private sector. FPI staff announced, in the January 3,
1997, edition of the Commerce Business Daily, its plans to present this
proposal to the Board of Directors; described the procedures for
obtaining a copy of the market impact study; and invited public comment
on its proposal. The proposal called for: (1) approval to open a fourth
glove factory at the Federal Correctional Institution in Waseca,
Minnesota; (2) an increased sales level of $14 million by the year
2001; and (3) the ratification of previously achieved production levels
which exceeded guidelines, and were consequently unauthorized, back in
1992. Copies of the impact study analyzing the proposal to expand
production of gloves were sent directly to the principal trade
associations, various manufacturers, organized labor, and other
interested parties. FPI staff received written comments on its proposal
from numerous sources, including Members of Congress, the Federal Glove
Contractors Coalition (FGCC) -- a coalition of glove manufacturers
representing the industry, and UNITE -- the union that represents
employees in the glove industry. In response to those comments, and the
concerns raised regarding the impact of imports on the domestic glove
industry, FPI staff significantly modified its request. In its revised
proposal dated May 9, 1997, FPI staff withdrew the original proposal
to open a fourth glove factory, and instead requested that the Board
approve production at a level of $10.1 million in FY 1997, which was
below their original 1997 plan, with an allowance thereafter only for
inflation. FPI staff submitted all such information to the Board of
Directors for consideration. Because of continuing concerns expressed
by the industry, FPI staff simultaneously negotiated with the industry
and labor representatives in an effort to arrive at a mutually
agreeable solution. These negotiations culminated in a jointly crafted
proposal which was submitted to the Board (copy attached). Members of
the Board reviewed all of the materials and heard in-person comments
from an industry representative, and two Members of Congress
(Congressman Peter Hoekstra from Michigan and Congresswoman Carolyn
Maloney from New York) at an FPI Board of Directors meeting held in
Washington, D.C. on June 17, 1997. The Board of Directors wishes to
thank all parties who took the time and made the effort to comment. The
written and oral comments were informative in developing a clearer
picture of all the relevant issues. The Board of Directors is called on
by statute to determine a production level which will result in FPI's
assuming no more than a reasonable share of the market and not unduly
impacting the industry. In reaching our decision, we have relied on the
entire written record as well as oral presentations made before the
Board. Historic and Future Compliance Issues. At the hearing, there was
discussion of what steps the Board and FPI staff have taken to
determine whether other unauthorized production may have occurred and
what has been done to prevent future recurrence of such situations.
Regarding other potential historic violations, soon after learning
about the unauthorized increase in production of dorm and quarters
furniture, over a year ago, the Board retained the services of its
independent auditing firm, Urbach, Kahn, and Werlin (UKW), to conduct
a historic review to determine whether there are any other such
instances. The report from UKW is expected later this year and will be
made publicly available. With regard to future compliance, several
steps have been initiated. First, FPI staff have updated and issued
specific policy and procedures to all factories and Central Office
managers to make clear what information must be monitored and why
compliance is essential. Training on these procedures has been provided
at national training meetings for Associate Wardens and Superintendents
of Industries and Business Managers. Each factory's annual production
plan is reviewed for compliance with the regulations before approval by
the FPI Chief Operating Officer and Board of Directors. Any proposed
changes to this plan are reviewed by the Senior Program Managers and
the Planning, Research, and Activation staff before approval. In order
to respond to the evolution of Federal data and to improve the common
sense application of the procedures, new rules were developed and
published in March, 1997. These rules simplify the means of defining,
monitoring, and gauging the impact of FPI's production. We have also
asked UKW to provide us with any recommendations for additional rule
changes they might deem appropriate. Finally, the Board has taken steps
to monitor future production to ensure continued compliance. UKW will
incorporate in their future audits a provision to review for guidelines
compliance. Similarly, FPI staff have included this area for assessment
by the Bureau of Prisons' Program Review staff, which conducts
independent internal reviews of all functional areas, including FPI,
both in the field and Central Office. Ratification Issue On the
question of ratification, the Board wants to state unequivocally that
under no circumstances, does it sanction or condone any FPI production
outside authorized levels. Because there was so much concern about the
historical violation, and how this mistake occurred, on the part of the
witnesses and the Board, we requested FPI staff provide the Board with
a detailed explanation of this issue. The Board considers the response
accurate and credible and has incorporated it into this decision as an
attachment. Having carefully analyzed the information regarding
unauthorized production, the Board concludes that the expansion was
inadvertent, unintentional, and relatively minor. These mitigating
circumstances notwithstanding, theBoard, as reflected in this decision,
has set lower future production levels to take into account the
historic unauthorized glove production. Base Year for Authorized FPI
Production. Several witnesses at the hearing suggested that the base
year for determining FPI production levels prior to its unauthorized
expansion was FY 1990, with a sales level of $5.0 million. FPI glove
sales in FY 1990 actually dipped from the 1989 level of $5.75 million,
before rising to $6.1 million in 1991. Due to Gulf War demand, FPI
market share actually declined in 1991, and FPI production was within
authorized levels. Thus, 1991 is the proper year for authorized
production and was so used by the Board in determining future levels of
FPI production. Effect of Imports on the Glove Industry. The record
before us clearly demonstrates that this is an industry in which the
domination of the market by imports has indeed had a major impact.
Moreover, there is little or no commercial market available to the
companies represented bythe Glove Coalition. As a result the industry
is severely challenged, irrespective of FPI's presence, to maintain its
existing base. As noted at the hearing, compounding this is the fact
that the Buy American Act allows the civilian sector of the Federal
government to purchase import gloves, should the price differential
between domestic and foreign products exceed 12 percent. Board Decision
After final review of the entire record, the Board hereby authorizes
FPI production of gloves at the following levels (The increases each
year represent approximately 3% annually for inflation): FY 1997
Board-Authorized Level $7.1 million, Joint Agreement $7.4 million; FY
1998 Board-Authorized Level $7.3 million, Joint Agreement $7.6 million;
FY 1999 Board-Authorized Level $7.5 million, Joint Agreement $7.9
million; FY 2000 Board-Authorized Level $7.8 million, Joint Agreement
$8.1 million; FY 2001 Board-Authorized Level $8.0 million, Joint
Agreement $8.3 million; FY 2002 Board-Authorized Level $8.2 million,
JointAgreement $8.6 million; FY 2003 Board-Authorized Level $8.5
million, Joint Agreement $8.8 million; FY 2004 Board-Authorized Level
$8.7 million, Joint Agreement $9.1 million; FY 2005 Board-Authorized
Level $9.0 million, Joint Agreement $9.4 million; FY 2006
Board-Authorized Level $9.3 million, Joint Agreement $9.7 million;
Total 10-year Sales: Board-Authorized Level $81.4 million, Joint
Agreement $84.9 million. For purposes of comparison, the table above
illustrates both the Board-approved threshold, and the amount
previously agreed to by the industry coalition in the joint agreement.
The Board recognizes that sales levels may experience minor
fluctuations above or below these target amounts each year, since
contract awards and delivery shipments may overlap from one year to the
next. It is, therefore, understood and authorized that FPI may exceed
the annual limits by insubstantial amounts, so long as the aggregate
over the 10 year period does not exceed $81.4 million. For ease of
reference and tracking, it is the decision of the Board of Directors to
use sales dollars, rather than market share, as a measure of expansion.
In order to maintain a steady flow of work so as to keep the factories
running and to allow FPI to plan production, the Board stipulates the
following. In regard to the 20 percent cap on DOD glove requirements
(for gloves other than those produced 100% by FPI) referenced in the
joint agreement between FPI and industry, the number can be based on
20% or less of the annual estimated purchase requirement provided by
DPSC to FPI. However, if at the end of the fiscal year the amount sold
by FPI to DPSC for a certain type of glove represents more than 20% of
DPSC's actual purchases for that type of glove for the same time
period, there will be an adjustment by an equivalent reduction in the
following year. Further, the Board wants to clarify and update a number
referenced in the joint agreement reached between FPI and the industry
regarding the recent awards made by DPSC for the light dutyflexor
glove. The agreement references 420,000 units as the purchase
requirement for these gloves. The actual number of gloves awarded by
DPSC was 576,000 units, 336,000 of which were awarded to the private
sector. With the exception of (1) the reduced annual sales levels; (2)
the application of the 10-year cap of $81.4 million approved by the
Board; (3) the use of annual estimated purchase requirements as the
base for calculating the 20% cap on DOD gloves; and (4) the
clarification of DPSC's recent purchase requirement for the flexor
glove; as outlined above, all other provisions outlined in the joint
agreement reached between FPI and the Coalition will be incorporated by
reference to, and hereby made part of, this decision. While we are
sensitive to the details worked out between FPI and the glove industry
in the joint agreement, the Board incorporated in its decision
provisions which we consider to be sensible tools, mindful of the fact
that some flexibility is required in any production operation andthat
no agreement should result in additional burdens being placed on the
customer. The Board believes that the sales level it has authorized
represents a reasonable share of the federal market and will not impose
an undue burden of competition on the glove industry. The Board would
like to emphasize that the level of annual production approved is less
than the sales level jointly agreed upon by FPI and the FGCC. That
level, specifically $7.4 million, represents the $6.1 million level of
FPI production back in 1991, adjusted by 3 percent annually for
inflation, prior to the time the unauthorized expansion occurred. Thus,
the Board's decision to ratify at a level of $7.1 million constitutes
a further roll back of FPI production to a level less than its
previously authorized level of production achieved in 1991. In
ratifying FPI production at a lower level than the amount agreed to by
the industry, the Board has attempted to acknowledge that this
industry has been heavily impacted by an increasing levelof imports.
This factor has made this industry highly vulnerable, and this
differentiates the glove industry from other instances of prior
unauthorized FPI expanded production, such as occurred in dormitory and
quarters furniture and office seating, which are healthier industries.
The roll back imposed by the Board will amount to $3.5 million in
additional sales returned to the private sector over the next 10 years.
This dollar amount of sales substantially exceeds the $2.2 million of
sales achieved by FPI, after adjusting for inflation, that was
unauthorized during the 5-year period from 1992 through 1996. The Board
believes this decision demonstrates its commitment to the industry,
appropriately addresses the issue of FPI production levels in the
future, and compensates for any unintended impact that may have
occurred due to FPI's production above its authorized levels in the
past. The Board acknowledges the mutual good faith negotiations which
resulted in the detailed concessions by FPI staff in the joint
agreement. This includes areas such as a limited share of production of
specific glove types; detailed reporting requirements to the industry;
extension of the agreement from 5 to 10 years; pairage caps; customer
limitations; and so on. This level of detail far exceeds what the
Board would normally require of the FPI staff in their good faith
administration of our decisions. As a matter of course, the Board would
discourage such restrictive detail in the future. Not only is it
unnecessarily burdensome, it impedes the normal flexibilities necessary
in any production environment and increases the potential for future
technical violations of the agreement by the FPI staff despite their
best efforts to comply. As noted in previous Board decisions, the Board
again would offer that should the industry believe that circumstances
such as (but not limited to) the overall industry growth rate or
federal government purchases have changed sufficiently that FPI's
authorized production is having a substantially greater impact than
anticipated in this decision, the industry is invited to provide, at
their convenience, such written information to the Board. The Board
will carefully review this information and, if warranted, will amend
FPI's authorized production levels. The Board would like to commend the
actions of FPI staff, the Coalition, and labor, for working together to
arrive at a mutually crafted agreement that all parties agreed to abide
by. It is our hope that such collaborative efforts between FPI,
industry, and labor can continue in this, as well as other industry
areas potentially affected by future FPI growth proposals. Decided this
17th day of July, 1997. For the Board: Joseph M. Aragon, Chairman
Attachment -- Summary of Federal Prison Industries Unauthorized
Expansion in Glove Production The original guidelines rules (which were
subsequently revised) are controlling for both the glove study and
FPI's historic production of gloves. Under those rules, a significant
expansion of production isdefined in two sequential steps. The first is
an increased capacity in the form of an increase of 10% or more in the
number of production inmates, equipment, or factory space. When one of
these increases was planned, the rules next required that an analysis
be performed to determine whether the increased production intended to
be derived from the increased capacity would result in FPI's market
share for the particular product exceeding certain thresholds, as
defined in the rules. If so, a market study was required, with input
from the private sector and culminating in a hearing before the Board.
Thus, in application, the original rules required the FPI staff to ask
themselves two questions: (1) "Is there a planned increase in
production capacity of 10% or more?"; (2) "Will this intended capacity
increase elevate FPI's market share to levels where a market study is
required?" Under the original rules, depending on the answers to these
questions, the appropriate course of action could be determined, as
follows: Answer Scenario #1 -- Question #1-Yes, Question #2-Yes, Market
Study Required-Yes; Answer Scenario #2 -- Question #1-Yes, Question
#2-No, Market Study Required-No; Answer Scenario #3 -- Question #1-No,
Question #2-Yes, Market Study Required-No; Answer Scenario #4 --
Question #1-No, Question #2-No, Market Study Required-No. In 1992, FPI
was making gloves at Ray Brook, New York; Sandstone, Minnesota; and
Safford, Arizona. At Safford, towels were also simultaneously being
produced. During that year, towel production fell off and in order to
prevent idleness, many of the Safford inmates working on towels were
assigned to gloves. Although the total number of inmates assigned to
the Safford textile factory did not increase, the total number
subsequently assigned to glove production resulted in more than a 10%
increase. Had this situation been more closely monitored, it would have
been reported to the Central Office and the aforementioned sequential
questions could have been answered. Despite a significant increase in
assigned inmates, Safford's glove sales in 1992 only increased by
approximately $40,000. Thus, if the only increase in sales had been
from Safford, the analysis might likely have resulted in answer
Scenario #2. In 1992, due to unexpected forest fire activity, FPI was
inundated with exigency glove orders from the U.S. Forest Service.
These gloves were produced at Sandstone, Minnesota. That year,
Sandstone increased its glove sales by nearly $1 million, representing
virtually all of FPI's 1992 sales increase. Sandstone did not,
however, increase its capacity or the number of inmates but achieved
the higher sales by overtime and improved production efficiencies.
Thus, taken by itself, Sandstone's situation would have resulted in
answer Scenario #3. It has been FPI's consistent practice to make
guidelines evaluations corporation-wide by product, rather than one
factory at a time. Thus, although taken individually, neither factory's
production would have required a market study, when glove production is
taken as a whole, it is clear that answer Scenario #1 would apply.
Collectively, although the market share increase was less than 5%,
under Scenario #1, a study should have been performed. FPI staff have
summarized these results at the request of the Board to clarify the
sequence of events, and familiarize interested parties with the
complexity of the previous rules. Loren Data Corp. http://www.ld.com (SYN# 0550 19970724\SP-0001.MSC)
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