Contracting Division, Bldg 1116, Camp Lejeune NC 28547

49 -- AUTOMOTIVE REPAIR EQUIPMENT SOL M6700198Q0025 DUE 081298 POC Contract Specialist, Lisa Williams, 910 451-3011 E-MAIL: USMC Contracting Division, Camp Lejeune NC, SMTP[williamsl@clb.usmc.mil]. This is a combined Synopsis/Solicitation for commercial items prepared in accordance with the format in subpart 12.6 as supplemented with additional information included in this notice. This announcement constitutes the only solicitation; quotations are being requested and a written solicitation will not be issued. This is a request for quotations (RFQ) and the solicitation number is M6700198Q0025. The solicitation document and incorporated provisions and clauses are those in effect through Federal Acquisition Circular 97-04. The standard industrial classification (SIC) code for this requirement is 3714 and the small business size standard is 750 employees. Item 0001: QTY -- 01 EA, ENGINE CYLINDER HEAD AND BLOCK RESURFACER. System must include: 1. Head and Block Surfacer with variable Spindle Speeds (of no less than 75-800 RPM) 2. In-line Diesel Block Fixtures (to include cat blocks) 3. V-Diesel blocks (to include V12/32412 Cats and V-8 92 Series Detroit) 4. Head and block Fixtures 5. Large CapacityWinfield 6. CBN Cutter plate and inserts Capacity: From standard V-8 to big diesel blocks and heads, including all in-line six cylinder Cats, Cummins and Detroit, and V-Diesel blocks to include V-12 (model 3412) Cats, V-8 92 series Detroit and Vt-903 Cummins (w/roll over bars if required) Utilities: 230/460 volt, 60Hz, 3Ph, 18/9 Amps Precision: Must be able to ensure flat surface, accurate to .0005" per foot on all heads and blocks. Production: Cutter head speed must be variable speed with maximum speed of no less than 50" per minute in both directions. Feed rate (variable) should be 5-50"/minute. Environmental: System must meet or exceed current Federal and NC State E.P.A regulations. Other Requirements: (a) Extra heavy rigid construction (b) Designed to ensure operator safety (c) Heavy duty belt driven cutter. Industrial type ball screw drive controlling both vertical and horizontal spindle movement. Heavy duty, long life ways (vertical and horizontal) for rigidity. (d) Able to cut any desired surface on cast iron or aluminum (e) Must be able to cut through metallic pre-combustion cups without special tooling and without jerking or jumping. (f) Electronic digital readout scale to show vertical column movement in five-tenths (g) Indicator to eliminate the need to locate work surface with the cutter head. (h) Easy to read control panel that swivels for operator convenience. (i) Typical time to remove and install a head should not exceed one minute, (j) Work space required- 68" X 106" maximum (k) Easy to use. Operator should be able to start cutting cycle and leave the machine. Once the cycle is complete, the cutter plate must stop, spindle raises cutter and cutter returns to starting position. ITEM 0002: QTY- 01 EA. Valve Guide and Seat Machine. Must accommodate the following engine cylinder heads (to include but not be limited to): 1. 6.2L/6.5L General Motors 2. A/C 3500 3. Caterpillar -- 3208, 3304DIT, 3306T, 3306, 3406, 3408. 4. Cummins -- V903T, V903C, 250, 300, 300 Marine App, 4BT3.9. 5. Detroit -- 4-53, 6-53, 8-92, 5043-5001 6. DEUTZ F4l912. 7. Ddtzf22l511d (Ditch Witch). 8. Ford -- BMK2, 140 CI (4 Cylinder gas) 9. John Deere- 6076, 6-359T, 4039T, Mercedes-Benz. 10. Mercedes -- Benz OM 352 11. Onan-170429/110429, DN4M 12. Perkins 4.236 13. W/H 298FR . The valve guide and seat machine must, as a minimum, be capable of performing the following functions: Use of Valve Guide Inserts, Spot Facing Valve Guides and Bosses, Cutting of Valve guide insert pockets (aluminum or cast iron), Drilling and tapping for threaded studs or the removal of broken exhaust studs,5. Bronze guide line installation and reaming, Simultaneous Multi-Angle Cutting of Valve Seats (to include 3-angle cut) Accessories to include: 1. Valve seat pocket cutter. (minimum 1.5" to 2.25") 2. Single blade 3-angle seat cutter kit. (minimum 1" to -2.5"). 3. Light Kit for work area. 4. Electronic level assemble. 5. Seat depth indicator kit. 6. Drill reamer and spot face kit. 7. Spot facer (minimum 1-1/8"). 8. Valve Guide Installation kit—minimum 5/16", 11/32", 3/8" and, 7/16" guides. 9. Worn guide alignment fixture. 10.Valve seat driver kit (minimum .925"-2.375"). 11. Clamp kit for OHC heads 12. Stud level Pin 13. Precision tool sharpener 14. Cutter Sharpener fixture. 15. Collet Chuck. 16. Tool holder for all tooling. 17. Rapid seat checker w/indicator wheels to measure as a minimum from .875"-2.500". Utilities: 208/230 single phase, 50/60 Hz, 12.2 Amps. maximum current). Work Capacity: must be able to run heads 54" long maximum Environmental: System must meet or exceed current Federal and NC State E.P.A regulations. ITEM 0003: QTY- 01 EA. CYLINDER HEAD HYDRAULIC PRESSURE TESTER . This machine must and must have universal pressure testing plates and diesel adapter kits for the cylinder heads listed in Item 0002. System must include: (1) Hydraulic Diesel Cylinder Head Pressure Tester (2) Auto block Test test Kit to test 6.2L GM engines (3) Plate to test Dt-466 IHC heads Utilities: 230/1/60, 23Amps, Minimum Air 60 PSI Work Capacity: 53"L X 17.5" W Production Rate: Testing cycle time of 5 minutes or less per head. Environmental: System must meet or exceed current Federal and NC State E.P.A regulations. Other Requirements: (1) Extra heavy rigid construction (2) Designed to ensure operator safety (3) Self contained hydraulic clamping system that does not require tightening, adjusting and fine tuning clamps to obtain an adequate seal on the testing plate for either automotive or diesel heads. (4) rubber used on test plates must be 100% vulcanized (5) water jackets can be test using shop air pressure (no water tank required) (6) Bubble and leak down testing can be done simultaneously (7) powered reversible head clamp and work area rotates 360 degrees (8 )Must be able to test at twice the normal OEM operating pressure of 20 P.S.I. INSTALLATION, ON-SITE, TRAINING, WARRANTY AND SERVICE: (APPLIES TO ITEMS 0001-0003): Price of each machine must include installation, on-site training and warranty/service. Installation includes electrical wiring into a power box not more than 10 feet away. Vendor must install the equipment and operate it through one cycle of testing. On-site training at no additional cost to be accomplished after completion of installation. Warranty must cover on-site repairs and parts for one (1) year and free on-site repairs after that for the life of the equipment. Service must be backed by a technical support team. OFFERORS ARE REQUIRED TO SUBMIT DESCRIPTIVE LITERATURE WITH THEIR QUOTATION. Delivery to be 30 to 60 days from date of award. FOB Destination to Freight Traffic Branch, Camp Lejeune NC 28542. Quotes other than FOB DESTINATION will be rejected. The following Federal Acquisition Regulation (FAR) and Defense Acquisition Federal Regulation Supplement (DFARS) provisions and clauses apply to this acquisition: FAR 52.212-1 Instructions to Offerors-Commercial Items, FAR 52.212-3 Offeror Representation and Certification-Commercial Items, Far 52.212-4 Contract Terms and Conditions-Commercial Items, FAR 52.212-5 Contract Terms and Conditions Required To Implement Status or Executive Orders-Commercial Items, DFARS 252.212-7001 Contract Terms and Conditions Required to Implement Statues or Executive Orders Applicable to Defense Acquisition of Commercial Items and DFARS 52.225-7035 Buy American Act North American Free Trade Agreement Implementation Act-Balance of Payments Program Certificate. OFFERORS SHALL PROVIDE COMPLETED COPIES OF FAR 52.212-3 AND DFARS 252.225-7035 WITH THEIR QUOTE. The offeror is required to provide their Contractor's DUNS Code and Commercial and Government Entity (CAGE) code with their offer. The CAGE code entered must be for that name and address provided by the contractor. Offerors responding to this announcement shall submit their offers in accordance with FAR 52.212-1. Quotations should be in writing, if mailed, send to Contracting Division, PO Box 8368, Camp Lejeune, NC 28547-8368. Award will be based on price and past performance. All responsible sources may submit an offer which will be considered. Posted 07/21/98 (D-SN226494). (0202)

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