Dept of Justice, Fed Prison Industries, 320 1st Street NW -- Material Mgt Branch, Washington, DC 20534-0001

34 -- BORING MACHINE SOL 1PI-R-1447-99 DUE 100499 POC Jacqueline O. Brown, Contract Specialist Unicor, Federal Prison Industries contemplates a Firm-Fixed Price-Requirements Type contract for two(2) Boring Machines. The solicitation number is 1PI-R-1447- 99, is being issued as a Request for Proposals (RFP). The Standard Industrial Classification is 3541. The business standard size is 500. Required delivery is within 30 days after receipt of order. Descriptive Literature is required with proposals. All required forms are available by clicking on the "Forms" link at the bottom of the webpage. Offorers must submit the following forms: 1.ACH Vendor/Miscellaneous Payment Enrollment Form; 2.) FP19999.999-9 Business Management Questionnaire: 3.) SF1449 Solicitation/Contact/Order for Commercial Items; 4.) 2.212.3 Offorer Representations and Certifications Commercial Items. Line Item is as followed: Quantity two (2), ROVER BORING MACHINES, SALIENT CHARTERISTICS ARE AS FOLLOWED: ROVER 15 DRILL Machining Center with ten vertical and six horizontal spindles, a router and grooving saw and three position toolchanger. Work Table *Base is electric welded steel ribbed frame stabilized to insure strength and precision during operations. *The special design of the base, in addition to stability, allows the easy removal of chips. *Machining area has 6 panel supports with two side supports, manually adjustable with a pneumatic locking system activated by a push button. *Support tables move on ground round bars and ball bushings. *Six pneumatic backstops with automatic lowering at machine start. *Two pneumatic sidestops, mounted on side supports adjustable front to rear with automatic lowering at machine start. *Two pneumatic central stops with automatic lowering at machine start. *Engraved metric scale along "X" axis for easy positioning of the panel supports. *Panel locking system consisting of 12 suction cups (2 for each support),manually adjustable and self-locking, each cup is equipped with a device which automatically activates the vacuum when the panel is placed in position. *Forty cubic meter/h vacuum pump for secure panel hold down. *Double function clamps (mushroom) included for narrow pieces. *Two working zones, one side may be loaded while zone is working. Operating Head *Boring unit with ten independent vertical spindles, 32 mm apart, six on the X and four along the Y. *Three units of two spindles each, for a total of six (two in X and one in Y) for horizontal boring allowing all four sides of the panel to be reached. *Circular saw for grooving along the X. *Router, 5 HP, right and left hand rotation, 1,000 to 24,000 rpm with inverter included-ISO 30 adapter. Automatic Tool Changer *Located on side of carriage, with space for 3 tools up to 60 diameter and 90 mm in length. Axes Movement *High precision prismatic guides with linear bearings for X, Y and Z axis movement. *Brushless motor and ground helical rack with zero backlash due to double coaxial pinion in "X". *Brushless motor and hardened ground ball screw for *Pneumatic counter-balancing cylinders for vertical *All three axes are accurately positioned to 1/10th *Central lubrication on guides and ball screws. Numeric Control *Model NC 410 as follows: *12" color LCD graphic screen (Resolution 320 x 240) *Numerical and function keyboard with soft keys *RS 232 port for technician use * RS 232 port for connection to PC * RS 232 port for code bar reader *3 floppy drive / 1.44 meg. *2 MB memory for program / data storage *4 MB RAM memory *Eprom for machine data and sub routines *Remote input/output modules on high speed field-bus *Multitask operating system *Simultaneous management of more than one active process, such as the feature to program while the machine is working. *Software travel limit *Computer program for machine logic management. *Error diagnostics with explanatory messages appearing on screen *Programming with graphic aids (Icons) *Full graphic display of workpiece and head configuration *Boring optimization module, for the definition of both path and boring strokes number, to minimize processing time. *Program Interruption and transfer to mirror stop permitting processing of 3200 mm panels. *Tool configuration management *Automatic mirror image. *Industrial Mouse *Use of macros permit very fast programming. *Full parametric programming *Software for programming on a PC (Editor Package) *Inclusion of DXF/CID transfer allowing use of CAD systems (Pattern Systems, Autocad, Cabinetware,etc.) *Air conditioner inside control cabinet keeping CPU coler *Control cabinet can be placed on both sides of the machine Safety and Documentation *Photocell safety devices with three levels of safety for operator protection, plus emergency cable. *Complete user's and maintenance manuals with wiring diagrams and spare parts manual plus manual tor computer. In English Maintenance equipment and tools Technical Data * Working field along X axis 2200 mm (86.5") (3200 mm possible) (125.9") * Working field along Y axis for boring 898 mm (35.4") * Working field along Y axis for routing 950 mm (37.4") * Maximum panel thickness 65 mm (2 2 ") * Maximum programmable speed for x axis 75 m/min (2952 inches per min (ipm) * Maximum programmable speed for Y axis 45 m/min (1771 ipm) * Vectorial speed 82 m/min (3200 ipm) * Maximum programmable speed for z axis 15 m/min (590 ipm) * Boring head power 2.3 HP * Spindle rotation speed 4,000 rpm * Router 5 HP, RH & LH Rotation; 1,000-24,000 rpm w/invertor * Toolholders (3) ISO-30 (3) * Collet for Router (3) 12/13 mm (3) * Saw blade rotation speed 4,000 rpm * Maximum depth of cut for saw blade 25 mm (1,00") * Saw blade diameter 120 mm (4.7") * Saw arbor 35 mm (1.3") * Vacuum pump 40 cubic meter * Working air pressure 6 bar / 90 psi * Net weight 1785 Kg (3927 lbs) * Dimensions Machine: Approx. 35000mm (138") L by Approx. 2643mm (104")D (31.5")W X 1100mm (43")H * Electrical requirements 200 + 600V/60Hz/3 Phase * Dust Extraction Requirements 2000 cfm * Extraction Diameter 200 mm (8") * Amperage Required 30 Amps @208 Volts OPTIONS INCLUDED IN PRICE- Code 75.70.000 Transformer Transformer for voltages different from 380 V/50 Hz. Qty.1 Code 72.12.0505 HP Electrospindle Qty. 1 5 HP electrospindle -- ISO 30 adaptor: *RH and LH rotation *Rotation speed from 1,000 to 24,000 rpm, programmable by NC *For tool manual quick change *For automatic tool change, if matched with the special tool carrier *Please specify the assembling position A KW inverter is included. Code 264.51 ISO Cone Qty. 1 *Tool-holder with ISO 30 adaptor -- ERC 32, RH rotation. Equipped with ring nut. *For tools with cylindrical adaptor with diameter ranging from 6 -- 20 mm. *The collet is not included. Code 34.07.063"Rego Flx" Elastic Collet QtY. 1 Rego Fix elastic collet diameter 12/13 mm. To be used only with ISO 30 cones, ERC 32. The collet complies with 6499 regulations. Code 7519020 RS-232 Connection QtY.1 RS-232 connection to personal computer up to 15 m. It includes 15 m of cable complete with connectors and card for rs-232 line. This equipment must be covered by a limited one-year warranty on parts and labor (excluding normal wear and tear) starting from the day of installation. Parts to be supplied are FOB Destination. Item(s) must be BRAND NAME OR EQUAL. Acceptance is subject to UNICOR Quality Assurance Inspection. Descriptive Literature of item is required. Funds will be obligated by delivery order. Any supplies furnished under this contract shall be ordered by issuance of delivery order. Required delivery is within 30 days of contractor receipt of delivery order, and will be FOB Destination to UNICOR Federal Prison Industries, FCI Texarkana, Texas, Leopard Drive. Offerors may submit signed and dated Federal Express or hand delivered offer to UNICOR, Federal Prison Industries,Inc., Material Management Branch, 400 First Street, NW, Washington, D.C. 20534, 7th floor, ATTN: Bid Custodian, In Accordance with FAR 52.215-5, Facsimile Proposals, facsimile proposals will be accepted. Please telephone to assure that bid proposals have been received, the day before opening. The due date and time for receipt of proposals is October 4, 1999 1:00pm Eastern Stndard time. Each proposal must contain the name, address and telephone number of the offeror, as well as any discount terms that are offered. All offorers must hold their prices firm for 60 calendar days from the due date specified for receipt of proposals. Any amendments hereby issued to this solicitation will be synopsized in the same manner as this solicitation and must be acknowledged by each offorer. Any proposals or modifications to proposals received after the specified due date for receipt of proposals will not be considered in the price evaluation. In order for the Government to evaluate past performance, each offorer must submit references of at least five previously performed contracts on the FP19999,999.9, Business Questionnaire. Award will be made to the responsible offorer submitting the proposal that is determined to be the BEST VALUE to the government, considering price and or cost related factors, if any, as specified in FAR-14.201-8, past performance and technical quality. The Government may make anaward with or without any discussions with offorers, therefore the offorers initial proposal should contain offorer's best terms from a price standpoint. It is the responsibility of all potential offorers to check website for any amendment to this solicitation,or any changes and provisions referenced in this announcement may be accessed through the following website: http://www,gsa,gov,/far/current. Requests may be faxed to,Jacqueline Brown,Contract Specialist, at (202) 305-7363.LINKURL: http://ww.unicor.gov/procurement/furniture/index.html LINKDESC:http://www.unicor.gov/procurement/furniture/index.html Posted 09/17/99 (W-SN381570). (0260)

Loren Data Corp. http://www.ld.com (SYN# 0163 19990921\34-0001.SOL)