General Services Administration, Federal Supply Service (FSS), Hardware and Appliance Center (6FE), 1500 East Bannister Road, Kansas City, MO, 64131

51 -- TUBE FITTING TOOL KIT SOL 6FES-E2-5180-01-341-4030 DUE 060900 POC Steve Mosby, Contract Specialist, Phone (816) 823-1294, Fax (816) 926-3678, Email steve.mosby@gsa.gov -- Steve Mosby, Contract Specialist, Phone (816) 823-1294, Fax (816) 926-3678, Email steve.mosby@gsa.gov WEB: Visit this URL for the latest information about this, http://www.eps.gov/cgi-bin/WebObjects/EPS?ACode=P&ProjID=6FES-E2-5180- 01-341-4030&LocID=7. E-MAIL: Steve Mosby, steve.mosby@gsa.gov. 5 ORDERS FOR A TOTAL OF 6 KITS. DESCRIPTION AS FOLLOWS: 5180-01-341-4030 UI: KT TOOL KIT, TUBE FITTING: The following header paragraph(s) shall apply to the item purchase description(s) where applicable. If there is a conflict between the item purchase description and the header paragraph(s), the header paragraph(s) shall take precedence over the item purchase description. Notwithstanding the requirements specified herein, cadmium plating is not acceptable. In the event no alternative coating, finish, or plating is specified, a rust preventative finish as used in standard commercial practice shall apply. Each set or kit shall contain a dated parts list or packing list citing the GSA contract number (if applicable), GSA purchase order number, date of purchase order, kit national stock number (NSN), each component NSN (if applicable), kit noun name, each component noun name, and quantity of each component. Unless otherwise specified in the item purchase description, each kit or set and each component of the kit or set shall have, in addition to any other required marking, identification marking indicating the manufacturer's name or identifying symbol, and the state or country of manufacture. The marking shall be engraved, etched, or stamped in such a manner that it will be permanent to the extent that it will remain clear and legible throughout the life of the item. Workmanship: Details of workmanship shall be in accordance with the best commercial standards and practices. Paints, coatings, platings, and finishes shall be smooth, adherent, continuous, and not stained or discolored. Fasteners shall be firmly secured and show no evidence of deformation, cross threading, or hazardous burrs. Adhesives and lubricants adequate for their intended purpose shall be properly and neatly applied. Adhesives shall be adequately cured. Wires and cables shall be neatly dressed and shall not be frayed or in contact with sharp edges. Wire and cable insulation shall show no evidence of burns, abrading, or pinch marks. There shall be no interference, binding, or galling of parts. External and bearing surfaces shall be free of tool and gouge marks, nicks, or other surface imperfections. The item shall be clean and free of corrosion and debris (e.g. chips shavings, slivers) or other foreign material. The item shall be free from manufacturing workmanship defects (e.g., loose, missing, binding or misaligned parts, sharp or rough external edges, corners or surfaces) and material defects (e.g., pits, rips, fins, burrs, tears, nodules, cracks, blisters) which may adversely impact the item's serviceability, durability, safety, or appearance. TECHNICAL DATA PACKAGES All alternate offeror's technical data packages for evaluation shall include either sufficient dimensions and tolerances or a sample so as to be readily evaluated as to whether the alternate is equal to the original item of supply in form, fit, and function. DESCRIPTION Kit contains tools needed to cut and deburr tubing and install all configurations of permaswage fittings in sizes 4, 6, 8, 10 and 12 on aircraft hydraulic line sizes 1/4 inch to 3/4 inch diameter. Compact size allows swaging of lines in confined areas with one hand operation. Kit shall contain instruction manual on the use of all tool components and in the proper performance of swaging utilizing permaswage fittings. Components list as follows: 1. PUMP ASSEMBLY, HAND: QUANTITY: 1 EA Manually operated; capacity 0 to 10,000 PSI, with gage -- dial indicator type, range 0 thru 15,000 PSI with automatic shut-off at 10,000 PSI; fittings: tee fitting to allow attachment of dial, utilizing 1/8 NPT nipple and a 1/8 inch NPT male quick disconnect fitting for hose attachment. Dimensions(with dial and tee fitting): overall length 20 inches maximun; overall width -- 2-3/4 inches maximum; overall height 6-1/2 inches maximum(with handle in closed position). Instruction manual shall be provided. Deutsch Metal Components part number DLT05MAPM1001 or equal. ============================================================== 2. COUPLING, HOSE: QUANTITY: 1 EA Operating pressure 10,000 PSI; overall length 12 feet, plus or minus 6 inches; fittings: size 1/8 inch NPT; style -- steel male quick disconnect on one end, steel female quick disconnect on the other. Dust caps will be provided. Shall be mechanically and functionally compatible with Deutsch Metal Components hand pump assembly part number DLT05MAP1001 and Model DLT power units. Deutsch Metal Components part number DLT01MAPM1010 or equal. ============================================================== 3. POWER UNIT: QUANTITY: 1 EA Used in conjunction with head assembly; provides 10,000 PSI maximum to press head assembly dies to properly swage size 04 permaswage fittings on 1/4 inch diameter hydraulic lines. Head connector type -- tongue and groove; with bidirectional swivel, female quick disconnect fitting. Overall length 2-1/2 inches maximum. Shall be mechanically and functionally compatible with Deutsch Metal Components model 5 head assembly part number DLT05PSHA3004 and hose coupling part number DLT01MAPM1010. Deutsch Metal Components part number DLT05MAPW0000 or equal. ============================================================== 4. POWER UNIT: QUANTITY: 1 EA Used in conjunction with head assembly; provides 10,000 PSI maximum to press head assembly dies to properly swage size 06 permaswage fittings on 3/8 inch diameter hydraulic lines. Head connector type -- tongue and groove; with bidirectional swivel, female quick disconnect fitting. Overall length 3-1/4 inches maximum. Shall be mechanically and functionally compatible with Deutsch Metal Components model 10 head assembly part number DLT10PSHA3006 and hose coupling part number DLT01MAPM1010. Deutsch Metal Components part number DLT10MAPW0000 or equal. ========================================================== 5. POWER UNIT: QUANTITY: 1 EA Used in conjunction with head assembly; provides 10,000 PSI maximum to press head assembly dies to properly swage size 08 and size 10 permaswage fittings on 1/2 inch and 5/8 inch diameter hydraulic lines. Head connector type -- tongue and groove; with bidirectional swivel, female quick disconnect fitting. Overall length 3-3/4 inches maximum. Shall be mechanically and functionally compatible with Deutsch Metal Components model 20 head assembly part numbers DLT20PSHA3008, DLT20PSHA3010 and hose coupling part number DLT01MAPM1010. Deutsch Metal Components part number DLT20MAPW0000 or equal. ============================================================== 6. POWER UNIT: QUANTITY: 1 EA Used in conjunction with head assembly; procides 10,000 PSI maximum to press head assembly dies to properly swage size 12 permaswage fittings on 3/4 inch diameter hydraulic lines. Head connector type -- tongue and groove; with bidirectional swivel, female quick disconnect fitting. Overall length 4-1/2 inches maximum. Shall be mechanically and functionally compatible with Deutsch Metal Components model 30 head assembly part number DLT30PSHA3012 and hose coupling part number DLT01MAPM1010. Deutsch Metal Components partnumber DLT30MAPW0000 or equal. ============================================================== 7. HEAD ASSEMBLY: QUANTITY: 1 EA Used in conjunction with power unit to perform swaging of size 04 permaswage fittings on 1/4 inch hydraulic lines. Provided with replaceable dies. Head width 1.075 inches plus or minus .005 inch; power unit connector type -- tongue and groove; shall be mechanically and functionally compatible with Deutsch Metal Components model 5 power unit part number DLT05MAPW000. Head assembly shall be Deutsch Metal Components part number DLT05PSHA3004 or equal; replaceable dies shall be Deutsch Metal Components part number DLT05PSHA3004 or equal. ============================================================== 8. HEAD ASSEMBLY: QUANTITY: 1EA Used in conjunction with power unit to perform swaging of size 06 permaswage fittings on 3/8 inch hydraulic lines. Provided with replaceable dies. Head width 1.330 inches plus or minus .005 inch; power unit connector type -- tongue and groove; shall be mechanically and functionally compatible with Deutsch Metal Components model 10 power unit part number DLT10MAPW000. Head assembly shall be Deutsch Metal Components part number DLT10PSHA3006 or equal; replaceable dies shall be Deutsch Metal Components part number DLT10PSHA3006 or equal. ============================================================== 9. HEAD ASSEMBLY: QUANTITY: 1 EA Used in conjunction with power unit to perform swaging of size 08 permaswage fittings on 1/2 inch hydraulic lines. Provided with replaceable dies. Head width 1.958 inches plus or minus .005 inch; power unit connector type -- tongue and groove; shall be mechanically and functionally compatible with Deutsch Metal Components model 20 power unit part number DLT20MAPW000. Head assembly shall be Deutsch Metal Components part number DLT20PSHA3008 or equal; replaceable dies shall be Deutsch Metal Components part number DLT20PSHA3008 or equal. ============================================================== 10. HEAD ASSEMBLY: QUANTITY: 1 EA Used in conjunction with power unit to perform swaging of size 10 permaswage fittings on 5/8 inch hydraulic lines. Provided with replaceable dies. Head width 2.044 inches plus or minus .005 inch; power unit connector type -- tongue and groove; shall be mechanically and functionally compatible with Deutsch Metal Components model 20 power unit part number DLT20MAPW000. Head assembly shall be Deutsch Metal Components part number DLT20PSHA3010 or equal; replaceable dies shall be Deutsch Metal Components part number DLT20PSHA3010 or equal. ============================================================== 11. HEAD ASSEMBLY: QUANTITY: 1 EA Used in conjunction with power unit to perform swaging of size 12 permaswage fittings on 3/4 inch hydraulic lines. Provided with replaceable dies. Head width 2.410 inches plus or minus .005 inch; power unit connector type -- tongue and groove; shall be mechanically and functionally compatible with Deutsch Metal Components model 30 power unit part number DLT30MAPW000. Head assembly shall be Deutsch Metal Components part number DLT30PSHA3012 or equal; replaceable dies shall be Deutsch Metal Components part number DLT30PSDI3012 or equal. ============================================================== 12. INSPECTION GAGE: QUANTITY: 1 EA One piece gage to measure acceptability of installed size 04 permaswage fittings on 1/4 inch hydraulic tubing. Designed to fit over swaged fitting to indicate a go -- no go condition. Material AISI 4140 Steel, case hardened. Finish -- black oxide. Shall be permanently marked with gage size. Deutsch Metal Components part number D12-9892-04 or equal. ============================================================== 13. INSPECTION GAGE: QUANTITY: 1 EA One piece gage to measure acceptability of installed size 06 permaswage fittings on 3/8 inch hydraulic tubing. Designed to fit over swaged fitting to indicate a go -- no go condition. Material AISI 4140 steel, case hardened. Finish -- black oxide. Shall be permanently marked with gage size. Deutsch Metal Components part number D12-9892-06 or equal. ============================================================== 14. INSPECTION GAGE: QUANTITY: 1 EA One piece gage to measure acceptability of installed size 08 permaswage fittings on 1/2 inch hydraulic tubing. Designed to fit over swaged fitting to indicate a go -- no go condition. Material AISI 4140 steel, case hardened. Finish -- black oxide. Shall be permanently marked with gage size. Deutsch Metal Components part number D12-9892-08 or equal. ============================================================== 15. INSPECTION GAGE: QUANTITY: 1 EA One piece gage to measure acceptability of installed size 10 permaswage fittings on 5/8 inch hydraulic tubing. Designed to fit over swaged fitting to indicate a go -- no go condition. Material AISI 4140 steel, case hardened. Finish -- black oxide. Shall be permanently marked with gage size. Deutsch Metal Components part number D12-9892-10 or equal. ============================================================== 16. INSPECTION GAGE: QUANTITY: 1 EA One piece gage to measure acceptability of installed size 12 permaswage fittings on 3/4 inch hydraulic tubing. Designed to fit over swaged fitting to indicate a go -- no go condition. Material AISI 4140 steel, case hardened. Finish -- black oxide. Shall be permanently marked with gage size. Deutsch Metal Components part number D12-9892-12 or equal. ============================================================== 17. CUTTER, TUBE, RATCHETING, CHIPLESS: QUANTITY: 1 EA Cuts stainless steel, aluminum and titanium hydraulic tubing by means of a screw adjustable cutting wheel. Cutting wheel shall be positioned within a ratchet mechanism to allow cutting of tubing from one side. Tubing size (outer diameter) range 1/4 inch thru 3/8 inch. Overall length 6-3/4 inches plus or minus 1/8 inch; handle material -- steel; handle width 0.940 inch plus or minus .005 inch; head width 2-1/8 inches maximum; handle thickness 5/16 inch maximum; overall length 7 inches maximum; overall thickness 1-1/4 inch maximum. Shall be provided with spare cutting wheel. Deutsch Metal Components part number D12530-001 or equal. ============================================================== 18. CUTTER, TUBE, RATCHETING, CHIPLESS: QUANTITY: 1 EA Cuts stainless steel, aluminum and titanium hydraulic tubing by means of a screw adjustable cutting wheel. Cutting wheel shall be positioned within a ratchet mechanism to allow cutting of tubing from one side. Tubing size (outer diameter) range 1/2 inch thru 3/4 inch. Overall length 7-3/4 inches plus or minus 1/8 inch; handle material -- steel; handle width 0.940 inch plus or minus 0.005 inch; head width 2-7/8 inches maximum; handle thickness 3/8 inch maximum; overall length 9-3/8 inches maximum; overall thickness 1-1/4 inch maximum. Shall be provided with spare cutting wheel. Deutsch Metal Components part number D12531-001 or equal. ============================================================== 19. MARKING TOOL: QUANTITY: 1 EA Shall provide a means to accurately place markings on hydraulic tubing ends with a permanent marking pen to indicate the proper positioning of permaswage fittings. Location and size of marking should be such that the edge of the fitting shall be placed anywhere within the mark and be in proper position for swaging. A portion of the mark is to appear on tubing from under the fitting after swaging has been accomplished to indicate that proper placement of fitting was performed. Marking locations shall be provided for fitting sizes 03, 04, 05, and 06. Deutsch Metal Components part number DLT5302-013-01 or equal. ============================================================== 20. MARKING TOOL: QUANTITY: 1 EA Shall provide a means to accurately place markings on hydraulic tubing ends with a permanent marking pen to indicate the proper positioning of permaswage fittings. Location and size of marking should be such that the edge of the fitting shall be placed anywhere within the mark and be in proper position for swaging. A portion of the mark is to appear on tubing from under the fitting after swaging has been accomplished to indicate that proper placement of fitting was performed. Marking locations shall be provided for fitting sizes 08, 10, 12, and 14. Deutsch Metal Components part number DLT5302-031-01 or equal. ============================================================== 21. DEBURRING TOOL: QUANTITY: 1 EA Consists of a handle, cutter, and interchangeable stem assemblies which provide for precise deburring of tubing ends after cutting. The stem assembly, when inserted into the tubing end, shall expand against the tubing inner wall without deformation or marring of the inner wall in any way and position the cutter against the tubing end to ensure a straight and uniform edge. The cutter and handle shall connect securely to the stem assembly and allow for hand deburring. When the tool is extracted from the tubing, the stem assembly shall provide for removal of any metal filings that may have fallen inside during the deburring process. The cutter shall be capable of properly deburring tube ends with outer diameters of 1/4 inch and 3/8 inch. Handle and cutter shall be Deutsch Metal Components part number D9851-14 or equal; stem assemblies shall be Deutsch Metal Components part numbers D9851-13-04 and D9851-13-06 or equal. ============================================================== 22. DEBURRING TOOL: QUANTITY: 1 EA Consists of a handle, cutter, and interchangeable stem assemblies which provide for precise deburring of tubing ends after cutting. The stem assembly, when inserted into the tubing end, shall expand against the tubing inner wall without deformation or marring of the inner wall in any way and position the cutter against the tubing end to ensure a straight and uniform edge . The cutter and handle shall connect securely to the stem assembly and allow for hand deburring. When the tool is extracted from the tubing, the stem assembly shall provide for removal of any metal filings that may have fallen inside during the deburring process. The cutter shallbe capable of properly deburring tube ends with outer diameters of 1/2, 5/8, and 3/4 inch. Handle and cutter shall be Deutsch Metal Components part number D9850-14 or equal; stem assemblies shall be Deutsch Metal Components part numbers D9850-13-08, D9850-13-10, and D9850-13-12 or equal. ============================================================== 23. KEY, HEX, T-HANDLE: QUANTITY: 1 EA Hex size 5/32 inch(across flats); handle length 3 inches, plus or minus 1/8 inch; overall length 5-1/2 inches, plus or minus 1/4 inch. Hex blade shall be replaceable. Deutsch Metal Components part number DLT5103-104-00 or equal. ============================================================== 24. PEN, MARKING, PERMANENT: QUANTITY: 1 EA Felt tip pen capable of placing a permanent black mark on aluminum, titanium and stainless steel. Deutsch Metal Components part number DLT5301-000-01 or equal. ============================================================== 25. TOOL BOX ASSEMBLY: QUANTITY: 1 EA Case material -- metal; insert material -- rigid protective foam; overall length 23 inches plus or minus 1/2 inch; overall width 7 inches plus or minus 1/8 inch; overall height 6.5 inches plus or minus 1/8 inch; with removable hinged lid. Hinge located on side, along the overall length dimension to allow lid opening to 90 degrees minimum. Design shall allow for easy removal of case lid. Two (2) latches shall be provided on the opposite side from hinge. Two (2) handles shall be provided of size and strenght so as not to bend or deform in any manner when supporting the full weight of the kit with one handle. One handle to be located at the center and side of the long dimension of the box between the two latches and not be attached to the lid. The other handle will be positioned at the end of the box with the overall width dimension and not be attached to the lid. The insert shall have a separate compartment for each component so that it is securely held in place. The lid shall be provided with brackets or latches for storage of the hose coupling assembly. Tool box shall be Deutsch Metal Components part number DLTFRPSBA0001 or equal. ============================================================== ADDITIONAL COMPONENTS: Label ID -- DLTFAPSBL3001 Inst. Manual Pump SDP604-005 Inst. Manual Permaswage SDP6-01-05 Inst. Manual Tooling DMC-15 Stem Assembly Size 04 D9851-13-04 Stem Assembly Size 06 D9851-13-06 Stem Assembly Size 08 D9850-13-08 Stem Assembly Size 10 D9850-13-10 Stem Assembly Size 12 D9850-13-12 Spare Cutter 3-6 D12530-109 Spare Cutter 8-12 D12531-109 END OF COMPONENT LIST. END ITEM IDENTIFICATION: DEUTSCH METAL COMPONENTS PART NUMBER DLTFRPSKT3001 OR EQUAL. Offering on: Manufact Posted 05/24/00 (D-SN458275). (0145)

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